Skyjack SJ61T Service Manual

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Telescopic Boom Series
Models SJ61T & SJ66T
194312
Page 104
3.56 Electrical Schematic Diagram (ANSI/CSA - Deutz TD2.9L Diesel Engine)
M169631AH_6XT
08
08
MANUAL LEVELING
35
35
37
36
34
LT
RT
110B 110A
37
36
34
DN
40
41
UP
33
32
13
14
42
35
BLACK
WHITE
110B 110A
37
36
34
JIB UP/DOWN
PLATFORM
S16
ROTATE
S17
10A
10A
RT
LT
UP
DN
40
41
33
32
20
13
14
42
TURRET
ROTATE
S13
RT
LT
REMOVE JMPR2 & JMPR3
WITH OPTIONAL GENERATOR
SWITCH
THROTTLE
S10
04
08
SWITCH
S22
GENERATOR
ELECTRICAL
04A
85A
85
1800 RPM
59
15
16
04A
08A
79
85
23A
24A
FOOT
S11
16
15
79
49
74
57A
LEFT
10
KEY SWITCH
BASE/OFF/PLATFORM
S2
NOTE: WITH HYDRAULIC GENERATOR OPTION
MALE AND FEMALE PLUGS ARE CONNECTED
GENERATOR
HYDRAULIC
OPTION
108
PLATFORM RIGHT
PLATFORM LEFT
JIB DOWN
JIB UP
OPTIONAL GENERATOR
122 115 121 120 119 117 116 118
4H-37 4H-36 4H-34 4H-35
114 113 112 109 111 110
OPTIONAL STROBE LIGHT TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE PLATFORM LEVEL UP VALVE PLATFORM LEVEL DOWN VALVE PROPORTIONAL FLOW ENABLE BOOM DOWN VALVE BOOM UP VALVE
33
41
40
4H-40
4H-41
105 107 106 104 102 103
02
101 100 98 99 97 96 95
32
13
14
42
4H-32
4H-33
91 92 93 94 90
4H-13
4H-14
2H-42
84 87 86 85 83 82 81
LS1
SENSING
DIRECTION
56ACR
09
49A
H1
HORN
21
24
17A
17A
85
21CR
23A 24A
17ACR2
23
17ACR1
01ACR
CB1 15 AMP
EMERGENCY
STOP
07
S3
09
01
05
TT1
03
108
53
DUMP VALVE RELAY TILT OUTPUT ENABLE DUMP VALVE ALL MOTION ALARM OPTIONAL GENERATOR VALVE BRAKE VALVE STEER DIRECTIONAL RELAY RIGHT STEER VALVE LEFT STEER VALVE
2H-85
3H-26
20
26
02
77 80 79 78 76 74 75
02
02
73 72 71 70 69 68 67
2H-21A
4H-23A
4H-24A
21A
23A
24A
60
02
02
66 65 64 63 62 61
02
59 58 57 56 55 54
BOOM LIMIT SWITCHES FORWARD DRIVE VALVE REVERSE DRIVE VALVE TILT RELAY
15
16
3H-16
3H-15
51 52 50 49 48 47 45 46 43 44 42 41 40 36 37 39 38 34 35 33 29 32 30 31 26 27 28
BATTERY EMERGENCY PUMP
22 25 23 24 21 20 19 18 17 16 14 15 13 12 5
B1
10 11 9 8 7 6
M1
4 3 2 1
66T ONLY
D24 D23
S19
BP2
FS1 LOW
FUEL SWITCH
S1
DISCONNECT
SWITCH
CB6 15 AMP
59
59 59
40
41
110B 110A
110B 110A
110C
LB2
57A
DN
UP
02 02 02 02
02 02
02 02
32
33
D37 D36 D34 D35
38 39
38 39
38
IN
OUT
RET/EXT
S14
TELESCOPE
39
4H-38
4H-39
38
39
TELESCOPE OUT VALVE TELESCOPE IN VALVE
26
26
105 104
A G
H
DIAGNOSE
OIL P.
LOW FUEL
2675 RPM
78
78
55
76
76
02
RT
60CR
09
60
07
60 02
108
54
PORT
78 79
78
79
02
42
JMPR2
04
D85-2
D20
JMPR3
20
20
STEER DIRECTIONAL RELAY
PL1
SWITCH S8
79CR 78CR
1800RPM 2675RPM
02
CB2 15 AMP
00
00 00
07A 12
05
09
D10
07A 12
10
88 89 123 124 128 126 127 129 130 131 125 132 135 139 137 136 138 134 133
X Y
SCM-VALVE DRIVER
04 04 04
C
02
BOOM/TUR
Xaxis Yaxis
Vbat
04
26 16 15
C
SPEED
59
38A
08A
20B 17 17A
39 38
14
13
32
33
36A 34A
S20 ROTATE PLATFORM
JIB UP/DOWN S21
S18 IN/OUT
TELESCOPE
BOOM/TURRET JOYSTICK
A2 A3
SELECTOR SPEED CTRL. DRIVE/STEER JOYSTICK
A1
R
02
Gnd
02
L
L
S48
DRIVE TORQUE
SWITCH
LOW TORQUE
45
45
45
MOTOR 2-SPEED VALVE
07A
02
02
17
17
02
20
10A 10A
R1=6 ohm
D36-1
D10A
02
02
SUPPR. SUPPR.
D40 D41
SUPPR. SUPPR.
D20B
D08
D85A-1
GREEN
GND
GND
M F
03
03
20D
3H-65
65
02
AXLE LOCK VALVE
108CR
110V PLATFORM POWER
D37-1 D35-1 D34-1
R2=13 ohm (NON-JIB)
36
37
35 34
35A 35A
37A
35A
42
10B
NORMALLY
CLOSED
N.C. HELD OPEN
WITH ENGINE OVER
STEERING AXLE
(COIL ON = FLOATING AXLE) (COIL ON = HIGH SPEED)
SUPPR.
RT
S2
KEY SWITCH
LEFT
BASE/OFF/PLATFORM
AT LINE 117 TO 2ND CONTACT
AT LINE 3 FROM S2
10A
09
65
WHITE/RED/BLACK
RED/PURPLE
ORANGE/WHITE
ORANGE/BLACK
R2=10 ohm (W/JIB)
SUPPR.
OPTIONAL OIL COOLER
110C
110A 110B
CB6 15 AMP
OPTION
WELDER
GENERATOR
MALE AND FEMALE PLUGS ARE CONNECTED
NOTE: WITH WELDER GENERATOR OPTION
F
F
CB5 50 AMP
WHITE
RED
GREEN
BLACK BLACK
GREEN
RED
ORANGE
WHITE
BLACK
GREEN
RED
WHITE
3Ø
OPTIONAL WELDER GENERATOR
UP 41
DN 40
S15
PLATFORM LEVELING
14
13
14
UP
13
DN
S12
UP/DOWN
MAIN LIFT
DIAGNOSTIC
X22
R3=
120
ohm
09
-
+
H.M.
D09
D10A-1
R6= 3.9k ohm
B+
103 103A 56B 56A 84 203 57A 74 105 104 76B 96 76A 99 90 09 54 81 77 09A
PREHEAT
TEMP.
MIL
R5= 3.3k ohm
R4= 1.0k ohm
02
90 90 99A
99B
W.I.F.
09
49CR
49 02
CB4
20A
M
TSW1
86
03B 86A
86CR
09
56
00
ENGINE DETAIL HERE
TO ENGINE STARTER POST
TO ENGINE GROUND
B+
TO ECU
B
02
PL3
PL4
PL5 PL6 PL7 PL8
S5
SWITCH
IGNITION/E-PUMP
10
01
E-PUMP START ENABLE
12
01
77CR
54
10A
77
D01A
10A
128A 128A
45CR2
45
128B
R7=250 ohm
128A
128
02
09
AT1 ANGLE TRANSDUCER & TILT SWITCH
28
28
02
09
02
27
04B
HORN SWITCH
S23
08
49
D04
04
08
Vbat
Gnd
D
Output
DRIVE
02
Left
Right
24 23
28
28
128A 128A
128A
65
65
02
09
45A
45 09
45CR1
45A
3H-45A
SUPPR.
45
09
+
-
+
-
+
-
+
-
+
-
+
-
55
01A
02
27A
27CR
27A
02
27
08
GLOW PLUG
LOW FUEL
ENGINE FAULT
TILT
FOOTSWITCH
PL2
04
BP1
TILT
ALARM
60
74 55
02
60
D76 D74 D27
EMERGENCY
S4
STOP
10
PL9
07A
04B
12
07A 12 07A
10
04
08CR
02
57A
01
76ACR
09 76B76A
76
02
POSITION 19-A
POSITION 18-A
POSITION 17-A
POSITION 16-A
60
SUPPR.
38C
04
DIAGNOSTIC CONNECTOR LOW IDLE RELAY HIGH IDLE RELAY
GREEN/GRAY
POSITION 18-B
BROWN/BLUE
WHITE/BLUE
BROWN/GREEN
GREEN/RED
WHITE
YELLOW/PURPLE
WHITE
RED/BLUE
BROWN/PURPLE
YELLOW/BLUE
YELLOW/ORANGE
POSITION 20-A
POSITION 17-B
POSITION 16-B
RED
POSITION 3-A
POSITION 14-B POSITION 12-B
POSITION 2-B POSITION 1-A
PURPLE/BLACK
POSITION 2-A
RED
POSITION 13-B
POSITION 5-A
BLUE/WHITE
RED/YELLOW/BLACK
POSITION 4-A POSITION 1-B
POSITION 19-B POSITION 20-B POSITION 15-B
ORANGE/BLUE
GRAY/BLUE
POSITION 8-A
POSITION 21-B
BLUE/BLACK
BLACK/WHITE
BLACK
ORANGE
POSITION 6-A POSITION 7-A
BL
UE/GREEN
BLUE
WHITE/BLACK
BLUE/YELLOW
GREEN/BLACK
GREEN/WHITE
BLUE/PURPLE
BLUE/WHITE/BLACK
POSITION 24-B
BLUE/RED
BLACK/RED
ORANGE/RED
GREEN
POSITION 7-B
POSITION 22-B
BLACK/YELLOW
POSITION 23-B
BLUE/WHITE/YELLOW
POSITION 10-A
POSITION 9-A POSITION 6-B
POSITION 4-B POSITION 5-B
POSITION 11-A
POSITION 9-B POSITION 8-B
POSITION 11-B POSITION 10-B
YELLOW/PINK
POSITION 21-A
POSITION 14-A
POSITION 15-A
R8=250 ohm
R9=250 ohm
R10=250 ohm
R11=250 ohm
38B
FUEL PUMP RELAY HOURMETER WATER IN FUEL INDICATOR PREHEAT/GLOW PLUG INDICATOR ENGINE OIL PRESSURE INDICATOR COOALNT TEMPERATURE INDICATOR
29 28 13 1 2 30 32
26 10 23 34 3116
5
15
4
22
8
35 20 21 17 33
6 24 25 3 11 27
18 14
7
19
12
9
20D
08CR1
20
08
08
D55
10A
45T ONLY
02
OPTION
57ACR1
IGNITION
S9
04B
04 RUN
ENGINE OFF
57 START
IGNITION/E-PUMP
SWITCH
S6
20D
01
04B
04
GEN.
02
D7A
D12
02
09B
KEY
CAN L
09CR
09
77
09B
03B
FLY IN LS
LS3
TELEMATICS
OPTION
TELEMATICS OPTION
02
02 02 02
02
02
AIR S.O.
403A
+
-
403ACR
403A
56
SHUT OFF REMOVE JMPR4
WITH OPTIONAL POSITIVE AIR
REV
CONTROLLER
CB40
403
20A
S40
SWITCH
402
POSITIVE AIR
408
401
410
A
403A
403A
02
02
03
A LT.
56C
R40=330K ohm
SHUT OFF
SOLENOID
SHUT OFF
PL40
JMPR4
CB3
56
15A
03
POSITIVE AIR SHUT OFF OPTION
09
D09
-1
2H-21B
21B
02
SUPPR.
OPTIONAL LOAD CIRCUIT VALVE
57ACR2
02
21C
21
21A
02
57A
02
02
08F
08FCR
0408
02
08F
02
CAN H
CAN H
03B
CAN L
R7=
120
ohm
31 2 654 87 109 1211 31 2 654 87 109 1211
AH AH
AH AH
10A
165
165
26A
POSITION 24-A
PINK/BLACK
Refer to 3.60 Interface & Engine Electrical Schematic - Deutz TD2.9L Diesel Engine
AE

Skyjack SJ61T Specifications

General

Brand	Skyjack
Model	SJ61T
Category	Lifting Systems
Language	English