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Skyjack SJ61T - Section 5 Procedures

Skyjack SJ61T
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Telescopic Boom Series
Models SJ61T & SJ66T
194312
December 2007 Page 149
5
Section 5
PROCEDURES
Table of Contents
General .....................................................................................................................................................................151
Safety and Workmanship .........................................................................................................................................151
Platform
5.1-1 Human Machine Interface (HMI) ...................................................................................................................151
5.1-2 User Interface Keys .......................................................................................................................................152
5.1-3 How to Select Functionality ...........................................................................................................................154
5.1-4 How to View OCM Operation ........................................................................................................................155
5.1-5 How to Unlock and Modify OCM Settings ....................................................................................................156
5.1-6 OCM Pin Voltage Reference..........................................................................................................................157
5.1-7 Fly Boom Switch Voltage References ............................................................................................................160
5.1-8 Platform Controller Voltage References ........................................................................................................161
Boom
5.2-1 Cable Carrier Repair ......................................................................................................................................162
5.2-2 Check Wear Pads ..........................................................................................................................................162
5.2-3 Shimming Wear Pads ....................................................................................................................................162
5.2-4 Boom Section Wear Pad Replacement .........................................................................................................163
5.2-5 Inspection and Replacement of Extension Cylinder and Boom Cables ......................................................176
5.2-6 Proper Wire Rope Tension ............................................................................................................................183
5.2-7 Wire Rope Inspection ....................................................................................................................................184
Turret
5.3-1 Check and Replace High Pressure Filter ......................................................................................................185
5.3-2 Adjust Turret Rotation Gear Backlash ...........................................................................................................185
5.3-3 Check Swing Drive Motor Gearbox Oil .........................................................................................................186
5.3-4 Change Swing Drive Motor Oil ......................................................................................................................186
5.3-5 Battery Replacement .....................................................................................................................................186
5.3-6 Bolt Torque Procedure ..................................................................................................................................187
5.3-7 Electronic Tilt Switch Setup Procedure .........................................................................................................188
5.3-8 Check Rotation Bearing for Axial Wear .........................................................................................................191
Deutz Diesel Engine
5.4-1 Replace Engine Oil and Filter .......................................................................................................................192
5.4-2 Replace Fuel Filter .........................................................................................................................................193
5.4-3 Replace Air Filter ...........................................................................................................................................193
5.4-4 Check Engine Belt .........................................................................................................................................193
5.4-5 Check Oil Cooler ...........................................................................................................................................193
GM Dual Fuel Engine
5.5-1 GM Map and IAT Sensor ...............................................................................................................................194
5.5-2 LPG Temperature Sensor ..............................................................................................................................195
5.5-3 Throttle Actuator ............................................................................................................................................196
5.5-4 Engine Coolant Temperature Sensor ............................................................................................................197
5.5-5 ECU Pin Reference Chart ..............................................................................................................................198
5.5-6 Fuse Block Layout .........................................................................................................................................199

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