Sym VS150 - Front cover

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14. BODY COVER

14-3

Front cover

Remove

Loosen 8 screws from the front cover.

Loosen 2 screws bottom of front handle cover.

Remove headlight coupler, and then remove front

cover.

Installation

Install in reverse order of removal procedures.

8 screws

2 screws

Electric cord coupling

Table of Contents

1. aHome page.pdf1
1. Forward.pdf2
10. V-Belt Driving System.pdf4
- Mechanism Diagram4
- Maintenance Description5
- Trouble Diagnosis5
- Left Crankcase Cover6
- Driving Belt7
- Drive Face9
- Clutch Outer/Driven Pulley12
11. Final Drive System.pdf18
- Mechanism Diagram18
- Precautions in operation19
- Trouble Diagnosis19
- Disassembly of Final Driving Mechanism20
- Inspection of Final Driving Mechanism21
- Bearing Replacement22
- Re-assembly of Final Driving Mechanism25
12. ACG & Start one way clutch.pdf28
- Mechanism Diagram28
- Precautions in Operation29
- Right Crankcase Cover Removal30
- Flywheel Removal30
- A.C.G. Set Removal31
- Starting Clutch Removal31
- A.C.G. Set Installation34
- Flywheel Installation34
- Right Crankcase Cover Installation34
13. Crankcase & Crank.pdf36
- Mechanism Diagram36
- General information37
- Trouble diagnosis37
- Disassembly of crankcase38
- Crankshaft Inspection40
- Assembly of crankcase41
14. Body Cover.pdf45
- Mechanism Diagram45
- Maintenance46
- Front cover47
- Handle front cover48
- Handle rear cover49
- Floor panel50
- Side cover50
- Front under spoiler51
- Luggage box52
- Rear carrier53
- Body cover54
- Inner box55
- Front fender57
- Rear fender59
- Center fender59
15. Brake.pdf61
- Mechanism Diagram-Front Disk Brake61
- Mechanism Diagram-Rear Drum Brake62
- Maintenance Description63
- Trouble Diagnosis64
- Disk Brake System Inspection65
- Adding Brake Fluid66
- Brake fluid replacement / Air-bleed67
- Disk Brake - Caliper68
- Brake Disk69
- Disk Brake - Master Cylinder69
- Rear Drum Brake72
16. Steering & Cushion & Wheel (E).pdf75
- Mechanism Diagram75
- Operational Precautions76
- Trouble Diagnosis76
- 76
- Steering Handle77
- Front Wheel79
- Front Cushion82
- Steering Stem83
17. Rear Wheel & Fork & Cushion (E).pdf86
- Mechanism Diagram86
- Operational Precaution87
- Trouble Diagnosis87
- Muffler88
- Rear Wheel88
- Rear Cushion90
18. Electrical System.pdf92
- Mechanism Diagram92
- Maintenance Data93
- Technical Specification93
- Trouble Diagnosis94
- Battery95
- Charging System96
- Ignition System99
- Starting System101
- Meters102
- Light / Bulb103
- Switch / Horn105
- Fuel Unit108
19. Electrical Dfiagram.pdf110
2. Contents.pdf112
- GENERAL INFORMATION112
- SERVICE MAINTENANCE INFORMATION112
  - LUBRICATION SYSTEM112
- CRANKSHAFT/ CRANKCASE112
  - BODY COVER112
3. General Information.pdf114
- Symbols and Marks114
- General safety115
- Service Precautions116
- Specifications122
- Specifications123
- Torque Values124
- Troubles Diagnosis126
- Parts to Be Greased130
4. Maintenance Information.pdf132
- Precautions in Operation132
- Periodical Maintenance Schedule133
  - C133
  - C133
  - R133
  - R133
  - I133
  - A133
- Fuel Lines / Cable134
- Air Cleaner135
- Spark Plug135
- Valve Clearance136
- Carburetor Idle Speed Adjustment137
- Ignition System138
- Cylinder Compression Pressure138
- Drive Belt139
- Brake System (Front Disk Brake)139
- Brake Light Switch/Starting Inhibitor Switch141
- Head light Beam Distance141
- Clutch Disc Wear141
- Side Stand142
- Cushion142
- Nuts, Bolts Tightness142
- Wheel/Tire143
- Steering Handle Top Bearing143
5. Lubrication System.pdf145
- Precautions in Operation146
- Troubleshooting146
- Engine Oil147
- Engine Oil Strainer Clean147
- Oil Pump148
- Gear Oil151
6. Fuel System.pdf153
- Precautions in Operation154
- Trouble Diagnosis155
- Carburetor removal156
- Vacuum chamber156
- Air Cut-Off Valve158
- Auto By-Starter159
- Float Chamber160
- Fuel Tank162
- Air Cleaner163
7. Engine Removal.pdf165
- Precautions in Operation165
- Removal of Engine166
- Engine Hanger removal169
- Removal of Engine Hanger Bush170
- Engine Hanger Installation171
- Engine Installation171
8.Cylinder Head & Valve.pdf173
- Mechanism Diagram173
- Precautions in Operation174
- Troubleshooting175
- Cylinder Head Removal176
- Cylinder Head Disassembly178
- Cylinder Head Inspection179
- Valve Stem Replacement180
- Valve Seat Inspection and Service181
- Cylinder Head Reassembly183
- Cylinder Head Installation184
- Valve Clearance Adjustment186
9. Cylinder & Piston.pdf188
- Mechanism Diagram188
- Precautions in Operation189
- Trouble Diagnosis189
- Cylinder Removal190
- Piston Removal191
- Piston Ring Installation193
- Piston Installation194
- Cylinder Installation194

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