DISASSEMBLY AND ASSEMBLY
HYDRAULIC PUMP
8
4
HYDRAULIC PUMP 4I0AY001
Inspection and adjustments
Checking the parts
Item Criteria Action
Piston and cylinder block
assembly
⢠When the width of the clearance (S)
between the piston and cylinder block
assembly is above 0.05 mm (0.0022
in.)
⢠Replace
⢠When there is damage, scratches, ab-
normal wear, or other problems
present on the surfaces of sliding parts
⢠Replace
Amount of looseness be-
tween the piston and
shoe
⢠When the amount of looseness (S) be-
tween the piston and shoe is above 0.2
mm (0.0079 in.) in range
⢠Replace
Shaft and oil seal mount ⢠When the amount of wear on the shaft
and oil seal mount is 0.025 mm
(0.00098 in.) deep or more
⢠Replace
Valve plate ⢠When there are abnormal scratches
(measuring more than 0.02 mm
(0.00079 in.) in length or width), wear
or seizing on the sliding surfaces
⢠Repair or re-
place
Bushing ⢠When there is abnormal wear or harm-
ful damage on the sliding surfaces
⢠Replace
Seals and O-rings ⢠During reassembly after parts disas-
sembled
⢠Replace
Drive gears and driven
gears
⢠When there are abnormal scratches,
wear, or flaking on tooth surfaces
⢠Replace
Ball bearings and needle
bearings
⢠When there are abnormal scratches,
wear, or flaking on the rolling surfaces
⢠Replace togeth-
er with the shaft
assembly
4I0AF22Z
S = D-d
D
d
4I0AF24Z
e
f