- 25 -
'LH0XWWHUHUP|JOLFKWGLH(LQVWHOOXQJGHUDXIGLH(OHNWURGHQDXVJHEWH.UDIWEHU
GLHYRUEHODVWHWH)HGHUMHJU|HUGLH)HGHUEHODVWXQJGHVWRJU|HULVWGLH.UDIWDXI
GLH(OHNWURGHQGHU3XQNWVFKZHLPDVFKLQH
'HU 'XUFKÀXVVUHJOHU QXU 0RG 3&3 HUP|JOLFKW GLH 9HUODQJVDPXQJ GHU
6FKOLHEHZHJXQJ GHU$UPH XP HLQHQ 5FNSUDOO GHU(OHNWURGHQ DP :HUNVWFN
]XYHUPHLGHQ
'LH 6FKUDXEHQ GHV 5HJOHUV QDFK OLQN GUHKHQ XP GHQ /XIWVWURP XQG GLH
$EVHQNJHVFKZLQGLJNHLW GHU (OHNWURGHQ ]X HUK|KHQ 'LH 6FKUDXEH QDFK UHFKWV
GUHKHQ XPGHQ /XIWVWURPXQG GLH$EVHQNJHVFKZLQGLJNHLW GHU(OHNWURGHQ ]X
verringern.
4.2.5 Druckeinstellung und Manometer (ABB. D4 - nur Mod. PCP)
'UXFNUHJOHUNQRSI
2- Manometer.
:DVVHUXQG/XIWDQVFKOVVH$EE*XQG$EE+
*$QVFKOXVV'UXFNOXIWOHLWXQJQXU0RG3&3
*)LOWHUXQG$EODVVGHV.RQGHQVDWVQXU0RG3&3
+:DVVHUDQVFKOXVV,1/(7
+:DVVHUDQVFKOXVV287/(7
4.3 SICHERHEITS- UND VERRIEGELUNGSFUNKTIONEN
4.3.1 Hauptschalter
3RVLWLRQÄ2³ 'HU6FKDOWHUNDQQLQGHUJH|IIQHWHQ6WHOOXQJPLW9RUKlQJHVFKORVV
gesichert werden (siehe Kapitel 1).
$&+781*,QGHU6WHOOXQJÄ2³IKUHQGLHLQWHUQHQ.OHPPHQ//
Spannung, an die das Stromversorgungskabel angeschlossen ist.
3RVLWLRQÄ,³ JHVFKORVVHQ3XQNWVFKZHLPDVFKLQHPLW6WURPYHUVRUJWDEHUQLFKW
LQ%HWULHE67$1'%<'DV'LVSOD\LVWHLQJHVFKDOWHW
Not-Aus-Funktion
:lKUHQGGHV%HWULHEHVGHU3XQNWVFKZHLPDVFKLQHIKUWGDVgIIQHQGHV.RQWDNWHV
3RVÄ,³ !3RVÄ2³]XU$EVFKDOWXQJXQWHUDEJHVLFKHUWHQ%HGLQJXQJHQ
6WURPVSHUUH
%HZHJXQJVVSHUUH=\OLQGHUHQWODVWXQJIDOOVYRUKDQGHQ
$XWRPDWLVFKHU1HXVWDUWJHVSHUUW
$&+781* ',( )81.7,2167h&+7,*.(,7 '(5 $%*(6,&+(57(1
ABSCHALTUNG IST IN REGELMÄSSIGEN ABSTÄNDEN ZU PRÜFEN.
4.3.2 START-Knopf
(UPXVVEHWlWLJWZHUGHQXPGHQ6FKZHLYRUJDQJXQWHUGHQIROJHQGHQ%HGLQJXQJHQ
]XYHUDQODVVHQ
EHLMHGHP6FKOLHHQGHV.RQWDNWVGHV+DXSWVFKDOWHUV3RVÄ2³ !3RVÄ_³
QDFKGHU$XVO|VXQJGHU6LFKHUKHLWVXQG6FKXW]HLQULFKWXQJHQ
QDFK GHU :LHGHUKHUVWHOOXQJ GHU (QHUJLHYHUVRUJXQJ 6WURP XQG 'UXFNOXIW GLH
]XYRUZLOOHQWOLFKRGHUVW|UXQJVEHGLQJWXQWHUEURFKHQZRUGHQLVW
$&+781*',(,1%(75,(%1$+0(817(56,&+(5(1%(',1*81*(1
IST IN REGELMÄSSIGEN ABSTÄNDEN ZU ÜBERPRÜFEN.
:lKOVFKDOWHU=\NOXV1,&+76&+:(,66(16&+:(,66(1
-
1,&+76&+:(,66(1'LH3XQNWVFKZHLPDVFKLQHNDQQRKQH]X6FKZHLHQ
EHGLHQWZHUGHQ:LUGYHUZHQGHWXPGLH%HZHJXQJGHU$UPHXQGGDV6FKOLHHQ
GHU(OHNWURGHQRKQH6WURP]XIXKUGXUFK]XIKUHQ
5(675,6,.2$XFKLQGLHVHU%HWULHEVDUWEHVWHKW4XHWVFKJHIDKUIU
GLHREHUHQ*OLHGPDHQ7UHIIHQ6LHGLHIUGLHVHQ)DOOJHERWHQHQ
Vorkehrungen (siehe Kapitel Sicherheit).
-
6&+:(,66(1QRUPDOHU6FKZHL]\NOXVDNWLYLHUWGLH3XQNWVFKZHLPDVFKLQH
]XP'XUFKIKUHQGHU6FKZHLXQJ
4.3.4 Thermoschutz (AL1)
(U VSULFKW DQ EHL HLQHU hEHUWHPSHUDWXU GHU 3XQNWVFKZHLPDVFKLQH DXIJUXQG
IHKOHQGHPRGHUXQ]XUHLFKHQGHP.KOZDVVHURGHUDXIJUXQGHLQHUhEHUODVWXQJEHLP
$UEHLWV]\NOXV'87<&<&/(GXUFKhEHUVFKUHLWHQGHUWKHUPLVFKHQ*UHQ]HQ
'LH$XVO|VXQJLVWHUNHQQEDUDP$XÀHXFKWHQGHV6\PEROV$%%'XQG$/
:,5.81*8QWHUEUHFKXQJGHU6WURP]XIXKU6FKZHLVSHUUH
5h&.67(//81*0DQXHOO%HWlWLJXQJGHV67$57.QRSIVZHQQGLH:HUWHZLHGHU
LQQHUKDOEGHV]XOlVVLJHQ7HPSHUDWXUEHUHLFKHV OLHJHQ (UO|VFKHQGHV 6\PEROV$/
XQG$XÀHXFKWHQYRQÄ67$57³
4.3.5 Druckluftsicherung (AL6 - nur Mod. PCP)
6LH VSULFKW DQ EHL IHKOHQGHP RGHU JHIDOOHQHP 'UXFNZHUW S EDUGHU
'UXFNOXIWYHUVRUJXQJ'LH$XVO|VXQJZLUGGXUFK$Q]HLJHGHV0DQRPHWHUVEDU
XQG$/DXIGHP'LVSOD\DQJHJHEHQ
:,5.81* %HZHJXQJVVSHUUH (OHNWURGHQ|IIQXQJ =\OLQGHUHQWODVWXQJ
8QWHUEUHFKXQJGHU6WURP]XIXKU6FKZHLVSHUUH
5h&.67(//81*0DQXHOO%HWlWLJXQJGHV67$57.QRSIVQDFKGHPGLH'UXFNZHUWH
ZLHGHULQQHUKDOEGHV]XOlVVLJHQ%HUHLFKHVOLHJHQ'LVSOD\DQ]HLJHPLWÄ67$57³
4.3.6 Über- und Unterspannungsschutz (AL3 und AL4)
(U VSULFKW DQ EHL ]X KRKHU RGHU ]X JHULQJHU HOHNWULVFKHU 9HUVRUJXQJVVSDQQXQJ
'LH$XVO|VXQJZLUGGXUFK$/ hEHUVSDQQXQJXQG$/8QWHUVSDQQXQJDXIGHP
'LVSOD\DQJHJHEHQ
:,5.81*%HZHJXQJVVSHUUH=\OLQGHUHQWODVWXQJIDOOVYRUKDQGHQ8QWHUEUHFKXQJ
GHU6WURP]XIXKU6FKZHLVSHUUH
5h&.67(//81* 0DQXHOO %HWlWLJXQJ GHV 67$57.QRSIV QDFKGHP GLH
6SDQQXQJVZHUWHZLHGHULQQHUKDOEGHV]XOlVVLJHQ%HUHLFKHVOLHJHQ'LVSOD\DQ]HLJH
mit „START“).
5. INSTALLATION
9256,&+7 %(, '(1 $5%(,7(1 =85 ,167$//$7,21 81' =80
ANSCHLUSS AN DIE ELEKTRISCHE UND PNEUMATISCHE VERSORGUNG
0866 ',( 381.76&+:(,0$6&+,1( 81%(',1*7 $86*(6&+$/7(7 81'
VOM VERSORGUNGSNETZ GETRENNT SEIN.
DIE ELEKTRISCHEN UND PNEUMATISCHEN ANSCHLÜSSE DÜRFEN
AUSSCHLIESSLICH VON ERFAHRENEN FACHLEUTEN VORGENOMMEN
:(5'(1
5.1 RÜSTEN
'LH 3XQNWVFKZHLPDVFKLQH YRQ GHU 9HUSDFNXQJ EHIUHLHQ XQG GLH $QVFKOVVH
YRUQHKPHQZLHHVLQGLHVHP.DSLWHOEHVFKULHEHQLVW
$1+(%(1'(5381.76&+:(,660$6&+,1($%%(
'LH3XQNWVFKZHLPDVFKLQHPXPLWGRSSHOWHP6HLOXQG+DNHQXQWHU9HUZHQGXQJGHU
ULFKWLJHQ5LQJHDQJHKREHQZHUGHQ(VLVWVWULNWYHUERWHQGLH3XQNWVFKZHLPDVFKLQH
DQGHUVDQ]XKDNHQDOVDQJHJHEHQ]%DQGHQ$UPHQRGHU(OHNWURGHQ
5.3 LAGE
'LH ,QVWDOODWLRQV]RQH PX ZHLWUlXPLJ JHQXJ XQG IUHL YRQ +LQGHUQLVVHQ VHLQ XP
HLQHQVFKQHOOHQ=XJDQJ]XU6WHXHUWDIHOXQG]XP$UEHLWVEHUHLFK(OHNWURGHQLQYROOHU
6LFKHUKHLW]XJHZlKUOHLVWHQ
hEHU]HXJHQ 6LH VLFK GD GLH .KOOXIW]XIXKU XQG DEIXKU QLFKW EHKLQGHUW ZLUG
6LFKHUVWHOOHQ GD NHLQ OHLWIlKLJHU 6WDXE NRUURVLYH 'lPSIH )HXFKWLJNHLW HWF
DQJHVDXJW ZHUGHQ 'LH 3XQNWVFKZHLPDVFKLQH DXI HLQH HEHQH 2EHUÀlFKH DXV
JOHLFKI|UPLJHQXQGNRPSDNWHQ0DWHULDOVWHOOHQ%HWRQIXERGHQRGHUbKQOLFKHV
'LH3XQNWVFKZHLPDVFKLQHPLWYLHU6FKUDXEHQ0DXIGHP%RGHQYHUDQNHUQLQGHP
PDQGLHGDIUJHHLJQHWHQ/|FKHUDXIGHU%DVLVEHQXW]WMHGHVHLQ]HOQH(OHPHQWGHU
)L[LHUXQJDXIGHP)XERGHQPXHLQH=XJIHVWLJNHLWYRQPLQGHVWHQV.JGD1
garantieren.
Höchstlast
'LH +|FKVWODVW GLH DXI GHQ XQWHUHQ$UP DQZHQGEDU LVW DXIGHU (OHNWURGHQDFKVH
NRQ]HQWULHUWEHWUlJW.JGD1
5.4 NETZANSCHLUSS
5.4.1 Hinweise
%HYRUHLQHOHNWULVFKHU$QVFKOXVVKHUJHVWHOOWZLUGLVW]XSUIHQREGLH'DWHQDXI
GHP7\SHQVFKLOGGHU3XQNWVFKZHLPDVFKLQHPLWGHU6SDQQXQJXQGGHU)UHTXHQ]
GHVDP,QVWDOODWLRQVRUWYHUIJEDUHQ1HW]HVEHUHLQVWLPPHQ
'LH 3XQNWVFKZHLPDVFKLQH GDUI DXVVFKOLHOLFK DQ HLQ JHHUGHWHV
9HUVRUJXQJVV\VWHPPLW1XOOOHLWHUDQJHVFKORVVHQZHUGHQ
8PGHQ6FKXW]JHJHQLQGLUHNWHQ.RQWDNW]XJHZlKUOHLVWHQYHUZHQGHQ6LHELWWH
/HLVWXQJVVFKDOWDXWRPDWHQGHVIROJHQGHQ7\SV
7\S$
IUHLQSKDVLJH0DVFKLQHQ
7\S%
IUGUHLSKDVLJH0DVFKLQHQ
8P GHQ $QIRUGHUXQJHQ GHU 1RUP (1 )OLFNHU *HQJH ]X WXQ
ZLUG HPSIRKOHQ GLH 3XQNWVFKZHLPDVFKLQH DQ VROFKH 6FKQLWWVWHOOHQ GHV
9HUVRUJXQJVQHW]HV DQ]XVFKOLHHQ DQ GHQHQ GLH ,PSHGDQ] ZHQLJHU DOV =PD[
2KPEHWUlJW
'LH 3XQNWVFKZHLPDVFKLQH JHQJW QLFKW GHQ$QIRUGHUXQJHQ GHU1RUP ,(&(1
:HQQ VLH DQ HLQ |IIHQWOLFKHV 9HUVRUJXQJVQHW] DQJHVFKORVVHQ ZLUG KDW GHU
,QVWDOOLHUHQGH RGHU GHU %HWUHLEHU SÀLFKWJHPl XQWHU VHLQHU 9HUDQWZRUWXQJ
]X SUIHQ RE GLH 3XQNWVFKZHLPDVFKLQH DQJHVFKORVVHQ ZHUGHQ GDUI IDOOV
HUIRUGHUOLFK]LHKHQ6LHGHQ%HWUHLEHUGHV9HUWHLOHUQHW]HV]XUDWH
5.4.2 Anschluß des Versorgungskabels an die Punktschweißmaschine (ABB.F)
'LHUHFKWH6HLWHQSODWWHHQWIHUQHQGHQPLWJHOLHIHUWHQ.DEHOKDOWHUDQGHUgIIQXQJLQGHU
hinteren Tafel anbringen.
'DV 9HUVRUJXQJVNDEHO GXUFK GHQ .DEHOKDOWHU IKUHQ XQG PLW GHQ .OHPPHQ GHV
$QVFKOXVWHFNVRFNHOV 3KDVHQ /1 / VRZLH PLW GHU 6FKUDXENOHPPH GHU
6FKXW]HUGHJHOEJUQHU/HLWHUYHUELQGHQ
-HQDFK0RGHOOGHV .OHPPHQEORFNHV GLH.DEHOHQGHQVRDXVVWDWWHQZLHHVLQ GHU
$EELOGXQJJH]HLJWZLUG(ABB.F1, F2).
'DV.DEHOEHIHVWLJHQLQGHPPDQGLH6FKUDXEHQGHV.DEHOKDOWHUVDQ]LHKW
)U GHQ ]XOlVVLJHQ 0LQGHVWTXHUVFKQLWW GHU /HLWHU VLHKH $EVFKQLWW ³7(&+1,6&+(
DATEN”.
5.4.3 Stecker und Dose
'DV 9HUVRUJXQJVNDEHO LVW PLW HLQHP VDFKJHUHFKW EHODVWEDUHQ 1RUPVWHFNHU ]X
YHUELQGHQ 37 HV ZHUGHQQXU 3ROH IUGHQ ,17(53+$6(1$QVFKOXVV9
EHQXW]W 37 $QVFKOXVV 9 (,13+$6,* (V LVW HLQH 1HW]GRVH HLQ]XULFKWHQ
GLH GXUFK 6FKPHO]VLFKHUXQJHQ RGHU HLQHQ PDJQHWRWKHUPLVFKHQ 6FKXW]VFKDOWHU
JHVFKW]W LVW 'LH ]XJHK|ULJH (UGXQJVNOHPPH LVW DQ GHQ (UGOHLWHU JHOEJUQ GHU
9HUVRUJXQJVOHLWXQJDQ]XVFKOLHHQ
'LH %HODVWEDUNHLW XQG $XVO|VHPHUNPDOH GHU 6FKPHO]VLFKHUXQJHQ XQG GHV
PDJQHWRWKHUPLVFKHQ6FKXW]VFKDOWHUVVLQGLP$EVFKQLWWÄ62167,*(7(&+1,6&+(
'$7(1³XQGRGHULQ7$%JHQDQQW
:HUGHQPHKUHUH3XQNWVFKZHLPDVFKLQHQLQVWDOOLHUWLVWGLH6WURPYHUVRUJXQJ]\NOLVFK
]ZLVFKHQGHQGUHL3KDVHQ]XYHUWHLOHQXPHLQHDXVJHJOLFKHQH%HODVWXQJ]XHU]LHOHQ
]%
3XQNWVFKZHLPDVFKLQH9HUVRUJXQJ//
3XQNWVFKZHLPDVFKLQH9HUVRUJXQJ//
3XQNWVFKZHLPDVFKLQH9HUVRUJXQJ//
9256,&+7%HL0LDFKWXQJGHURELJHQ5HJHOQLVWGDVKHUVWHOOHUVHLWLJ
vorgesehene Sicherheitssystem (Klasse I) unwirksam. Schwere Gefahren für
die beteiligten Personen (z.B. Stromschlag) und Sachwerte (z. B. Brand) sind
die Folge.
5.5 PNEUMATIKANSCHLUSS (ABB. G) (nur Mod. PCP)
9RU]XKDOWHQLVW HLQH'UXFNOXIWOHLWXQJPLWHLQHP %HWULHEVGUXFNYRQPLQGHVWHQV
bar.
'HQ 5RKUKDOWHUDQVFKOXVV =XEHK|U PLW GHP *DVDQVFKOXVV $%% *
DQVFKOLHHQ'LH'LFKWLJNHLWGHU$QVFKOVVHGXUFKHLQ7HÀRQEDQGVLFKHUVWHOOHQ
(LQHQ6FKODXFKIU'UXFNOXIWPLWIUGDVYHUZHQGHWH9HUELQGXQJVVWFNJHHLJQHWHP
'XUFKPHVVHUDQVFKOLHHQ'LH'LFKWLJNHLWGHU$QVFKOVVHPLWJHHLJQHWHU6FKHOOH
oder geeignetem Stellring sicherstellen.
5.6 ANSCHLUSS KÜHLKREISLAUF (ABB. H)
(LQH :DVVHUYHUVRUJXQJVOHLWXQJ LVW YRU]XKDOWHQ 'LH 7HPSHUDWXU GDUI & QLFKW
EHUVFKUHLWHQ XQGGLH 0LQGHVWGXUFKÀXVVPHQJH 4GDUI QLFKWXQWHU GHQ 9RUJDEHQ
GHU7(&+1,6&+(1'$7(1OLHJHQ(VNDQQHLQRIIHQHU9HUOXVWGHVUFNODXIHQGHQ
:DVVHU RGHU HLQ JHVFKORVVHQHU .KONUHLVODXI GXUFKJHIKUW ZHUGHQ ZHQQ GLH
7HPSHUDWXUSDUDPHWHU XQG GLH :DVVHUGXUFKÀXVVPHQJH DP (LQWULWW HLQJHKDOWHQ
werden.
'LH HQWVSUHFKHQGHQ :DVVHUYHUELQGXQJVVWFNH DXV GHP =XEHK|U PLW GHQ
*DVDQVFKOVVHQ$%%+YHUELQGHQ'LH:DVVHUDQVFKOVVHYHUIJHQEHUHLQHQ
25LQJXQGEHQ|WLJHQ]XP$QVFKOLHHQNHLQ7HÀRQEDQG
'LH :DVVHUYHUVRUJXQJVOHLWXQJ $%% + DQ GLH H[WHUQH :DVVHUNDQDOLVDWLRQ