Textron Cessna 182S - Page 193

CESSNA AIRCRAFT
COMPANY
MODEL 182/T182
WIRING
DIAGRAM
MANUAL
B.
Tools used with permanent
crimp environmental resistant
splices.
NOTE: The following
tools are (or equivalent)
are required.
(1) Heat gun
part number CV5000
and reflector part number
TG135 are available
through Raychem
Corp..
V06090
(2)
Crimp tool part number AD1377 is
available through Raychem Corp..
V06090
C. Installation
of environment resistant splices
for shielded cable
NOTE: The braided solder sleeve,
splice sleeve and crimp barrel referred
to in the following
instructions are all part
of the D150-01 XX kit.
Refer to Table 210.
(1) Cut shielded
cable at area
to be spliced.
(2)
Slide braided solder sleeve
over one end of the
cable.
(3)
Remove cable
jacket and shield.
(a) For single conductor
shielded cable,
remove cable jacket
and shield 0.700
inches from both
ends of the cable.
(b) For multiconductor shielded cable,
remove cable jacket and shield 1.825
inches from both
ends of the cable.
(4) Remove cable jacket so
as to expose 0.375 inches of shield
on both ends of the cable.
(5)
Splice
wires.
Accomplish
the following
instructions
for
each
wire in
the cable.
(a)
For multiconductor shielded cable, cut
each wire 0.675 inches from the end of
the shield
at one
end of the
cable. Stagger
wire cuts
as follows;
For
2 conductor cable, cut one wire at
one end of the cable and the second
wire at
the
opposite end
of the cable.
For 3 conductor cable,
cut two wires at one end of the
cable and the third wire at the
opposite
end of
the cable.
(b)
Strip insulation
0.275 inches
from both
ends of the
wire.
(c)
Slide
the
splice
sleeve
onto one
end
of
the wire.
(d)
Insert both ends
of the wire
into the crimp
barrel and
crimp.
(e) Center the
splice sleeve over
the crimp barrel and
apply heat until the
sealing rings melt
and flow along the wire.
(6)
Install
braided
solder
sleeve.
(a) Slide
the
braided
solder
sleeve
over the
wire
splice(s).
(b) Starting at the
center of the braided solder sleeve and working
toward the ends, apply heat
until
the solder melts and
the insulating sleeve shrinks.
(c)
Apply sufficient
heat to the
area of the
cable shield
to ensure a good
solder joint
between
the braided solder sleeve and the cable shield.
(d)
Apply
heat to the
ends of the
braided
solder sleeve
until
rings melt
and flow along
the cable
jacket.
(e) After installing the braided
solder sleeve, the braided solder sleeve
must not be cut or split.
Shield strands must
not extend through the braided
solder sleeve.
Table 210. Environmental Resistant Shielded Cable Splices
NUMBER OF
WIRE
SIZE (AWG)
PART
NUMBER *
CONDUCTORS
1 (Shielded Single)
20 - 26
D150-0168
16
- 20
D150-0169
12 - 16 D150-0170
20-10-06 Page 209
© Cessna Aircraft Company Mar 1/2004