Thermal Dynamics SIGNATURE PAK 1250XRTM - Table of Contents

Contents
GENERAL INFORMATION .............................................................................................................i
Notes, Cautions and Warnings ..................................................................................i
Important Safety Precautions ....................................................................................i
Publications.............................................................................................................. ii
Note, Attention et Avertissement ............................................................................. iii
Precautions De Securite Importantes...................................................................... iii
Documents De Reference ....................................................................................... v
Declaration of Conformity ....................................................................................... vii
Statement of Warranty ........................................................................................... viii
SECTION 1: SYSTEM DESCRIPTION ........................................................................................ 1
1.1 GENERAL DESCRIPTION............................................................................... 1
1.2 POWER SUPPLY SPECIFICATIONS ............................................................... 2
1.3 TORCH SPECIFICATIONS .............................................................................. 3
1.4 SYSTEM ACCESSORIES ................................................................................ 4
1.5 THEORY OF OPERATION ............................................................................... 4
SECTION 2: UNIT ASSEMBLY .................................................................................................... 7
2.1 UNPACKING THE SYSTEM ............................................................................. 7
2.2 EQUIPMENT ASSEMBLY ................................................................................ 7
2.3 INSTALLATION............................................................................................... 10
2.4 LIFTING THE POWER SUPPLY..................................................................... 14
SECTION 3: OPERATION ......................................................................................................... 15
3.1 OPERATING CONTROLS.............................................................................. 15
3.2 PRE-OPERATION SET-UP ............................................................................ 16
3.3 CUTTING OPERATION.................................................................................. 17
3.4 GOUGING OPERATION ................................................................................ 21
3.5 GENERAL OPERATING NOTES ................................................................... 23
3.7 CUTTING SPEEDS........................................................................................ 24
3.8 SEQUENCE OF OPERATION........................................................................ 26
SECTION 4: MAINTENANCE .................................................................................................... 27
4.1 TORCH MAINTENANCE ................................................................................ 27
4.2 TORCH LEADS REPLACEMENT .................................................................. 28
4.3 POWER SUPPLY MAINTENANCE ................................................................ 30
4.4 TROUBLESHOOTING GUIDE ....................................................................... 31
4.5 TEST PROCEDURES .................................................................................... 35
SECTION 5: PARTS LISTS........................................................................................................ 37
5.1 SYSTEM COMPONENTS & ACCESSORIES ................................................ 38
5.2 FRONT PANEL COMPONENTS .................................................................... 40
5.3 REAR PANEL COMPONENTS ...................................................................... 41
5.4 BASE COMPONENTS ................................................................................... 42
5.5 UPPER EQUIPMENT PANEL COMPONENTS .............................................. 44
5.6 BULKHEAD COMPONENTS ......................................................................... 46
5.7 TORCH COMPONENTS ................................................................................ 47
5.8 TORCH ACCESSORIES ................................................................................ 48
5.9 TROUBLESHOOTING DIAGRAM ................................................................... 50
5.10 CNC INTERFACE SCHEMATIC .................................................................... 51
5.11 SIGNATURE PAK 1250 XR SYSTEM SCHEMATIC (SHEET 1) .................... 52
SIGNATURE PAK 1250 XR SYSTEM SCHEMATIC (SHEET 2) ............................ 54