Thermal Dynamics SIGNATURE PAK 1250XRTM User Manual

Contents
GENERAL INFORMATION .............................................................................................................i
Notes, Cautions and Warnings ..................................................................................i
Important Safety Precautions ....................................................................................i
Publications.............................................................................................................. ii
Note, Attention et Avertissement ............................................................................. iii
Precautions De Securite Importantes...................................................................... iii
Documents De Reference ....................................................................................... v
Declaration of Conformity ....................................................................................... vii
Statement of Warranty ........................................................................................... viii
SECTION 1: SYSTEM DESCRIPTION ........................................................................................ 1
1.1 GENERAL DESCRIPTION............................................................................... 1
1.2 POWER SUPPLY SPECIFICATIONS ............................................................... 2
1.3 TORCH SPECIFICATIONS .............................................................................. 3
1.4 SYSTEM ACCESSORIES ................................................................................ 4
1.5 THEORY OF OPERATION ............................................................................... 4
SECTION 2: UNIT ASSEMBLY .................................................................................................... 7
2.1 UNPACKING THE SYSTEM ............................................................................. 7
2.2 EQUIPMENT ASSEMBLY ................................................................................ 7
2.3 INSTALLATION............................................................................................... 10
2.4 LIFTING THE POWER SUPPLY..................................................................... 14
SECTION 3: OPERATION ......................................................................................................... 15
3.1 OPERATING CONTROLS.............................................................................. 15
3.2 PRE-OPERATION SET-UP ............................................................................ 16
3.3 CUTTING OPERATION.................................................................................. 17
3.4 GOUGING OPERATION ................................................................................ 21
3.5 GENERAL OPERATING NOTES ................................................................... 23
3.7 CUTTING SPEEDS........................................................................................ 24
3.8 SEQUENCE OF OPERATION........................................................................ 26
SECTION 4: MAINTENANCE .................................................................................................... 27
4.1 TORCH MAINTENANCE ................................................................................ 27
4.2 TORCH LEADS REPLACEMENT .................................................................. 28
4.3 POWER SUPPLY MAINTENANCE ................................................................ 30
4.4 TROUBLESHOOTING GUIDE ....................................................................... 31
4.5 TEST PROCEDURES .................................................................................... 35
SECTION 5: PARTS LISTS........................................................................................................ 37
5.1 SYSTEM COMPONENTS & ACCESSORIES ................................................ 38
5.2 FRONT PANEL COMPONENTS .................................................................... 40
5.3 REAR PANEL COMPONENTS ...................................................................... 41
5.4 BASE COMPONENTS ................................................................................... 42
5.5 UPPER EQUIPMENT PANEL COMPONENTS .............................................. 44
5.6 BULKHEAD COMPONENTS ......................................................................... 46
5.7 TORCH COMPONENTS ................................................................................ 47
5.8 TORCH ACCESSORIES ................................................................................ 48
5.9 TROUBLESHOOTING DIAGRAM ................................................................... 50
5.10 CNC INTERFACE SCHEMATIC .................................................................... 51
5.11 SIGNATURE PAK 1250 XR SYSTEM SCHEMATIC (SHEET 1) .................... 52
SIGNATURE PAK 1250 XR SYSTEM SCHEMATIC (SHEET 2) ............................ 54

Thermal Dynamics SIGNATURE PAK 1250XRTM Specifications

General

Brand	Thermal Dynamics
Model	SIGNATURE PAK 1250XRTM
Category	Welding System
Language	English