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Page 280 (Exhaust Pipe and Muffler Data)
UD Trucks UD2000 - Exhaust Pipe and Muffler Data
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EXHAUST PIPE AND MUFFLER DA
T
A
UD1800E, UD1800F
, UD
1800H, UD1800K, UD1800N
UD2000E, UD2000F
, UD
2000H, UD2000K, UD2000N
UD2300D, UD2300F
, UD
2300H, UD2300K, UD2300N
B85
279
281
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Important Notice
4
Warning
5
Rear Impact Protection
5
Visibility Devices
5
Sample Document for Incomplete Vehicle
6
A : General Information
6
Incomplete Vehicles-Subsequent Manufacturers and Certification
6
Terms (as Defined by the U.s. National Traffic and Motor Vehicle Safety Act and Regulations)
7
Noise Emission Control Systems and Modifications
8
Prohibited Acts
8
Other Applicable Federal Regulations
8
Federal Motor Vehicle Safety Standards and Regulations Applicable to Trucks with a Gvmr Greater than 10,000 Pounds
8
Emission Control Systems and Modifications
9
Label and Identification Plate
10
Vehicle Identification Number (VIN) Plate
10
Vehicle Identification Number (VIN) Structure
10
Vehicle Noise Emission Control Information Label
11
Vehicle Emission Control Information Label
11
Chassis-Cab Manufacturer’s Certification Label
11
Conversion Factors
12
Chassis-Cab Data Chart
12
B : Chassis-Cab Data
12
Chassis-Cab Dimensions and Masses
13
Additional Masses for Optional Parts
13
Chassis Diagram Front and Rear View
14
Chassis Diagram Plan and Side View
15
Ud1400C
16
Ud1400E
17
Rear-Of-Cab Data
18
Axle and Wheel Data
19
Axle Information
19
Axle Information Chart
19
Wheel Information Chart
19
Wheel Information
20
Cab Data
21
Frame Data
22
Ud1400A
22
Crossmember and Frame Section Data
25
Without Rear Reinforcement
26
With Rear Reinforcement
26
Side Rail Data
27
Battery Box Data
31
Exhaust Pipe and Muffler Data
32
Fuel Tank Data
35
Fuel Tank Capacity
35
Transmission P.t.o. Opening Data
36
Spring Data
38
Propeller Shaft Data
39
Area Used for U-Bolts Which Connect Equipment and Frame
42
C : Body Installation Information
45
Information Chart
45
Engine External View
46
Front View
46
Left-Hand Side View
47
Plan View
48
Brake System Diagram C5
49
Frame Height Calculation
50
If Hr Is Greater than Hf
50
If Hf Is Greater than Hr
50
Frame and Body Installation
51
General Precautions C7 ~ C8
51
Precautions When Making Modifications
51
Prohibitions
51
Chassis Frame Modifications C8 ~ C12
52
Drilling Holes in the Chassis Frame
52
Drilling Holes in the Chassis Frame Side Rail
52
Precautions for Performing Work Operations
52
Drilling Holes in the Chassis Frame Crossmember
53
Welding Frame
54
Welding Parts on Side Rails
54
Reinforcing Side Rails
55
Reinforcement Materials
55
Riveting
55
Plug Welds
55
Wheelbase Modification
56
General Cautions
56
Cutting Point
56
Material
56
Adding Sub-Frames
57
Precautions When Installing Sub-Frame
57
Allowable Stress
57
Determining the Sub-Frame Shape
57
Other Precautions
58
Fastening the Subframe to the Chassis Frame
59
Spacers
59
U-Bolt “Tightening Prohibited” Range
60
Tightening with Mounting Brackets
60
Electric Wiring Information
61
Wiring Circuits
61
Adding or Modifying Circuits
61
Control Unit
61
Connection
62
Circuit Protection
62
Wire Size
62
Required Lights and Installation
63
Installation of Lights Not Supplied with the Incomplete Vehicle
63
Power
63
Installation of Lights Supplied with Incomplete Vehicle
64
Light Locations
64
Light Operation
64
Installation Using Front Fitting Holes
64
Installation Using Upper Fitting Holes
65
Switch for Added Device
65
Addition of Other Lights and Electrical Components
65
Power Supply (12-Volt)
65
Power Source for Auxiliary Equipment
66
Power Outlet for Auxiliary
66
Engine Control
67
Engine with an Electronic Governor
67
About the Applications of the Engine Control
67
Functions of Junctions a and B
68
Engine Control Lever
68
Attachment
68
Cautions about Attachment
70
Remodeling the Exhaust Emission System
71
Handling of Dpf
71
Precaution When Painting Around Dpf
71
Wiring Diagram Information
72
Circuit Connection
72
How to Read Wiring Diagram
72
Parts Abbreviation
72
Wire Color Code and Symbol
73
Circuit Protector Wiring Diagram
74
Instrument Harness
75
Simplified Layout of Harness
75
Door Harness and Room Light Harness C33
77
Chassis Harness
78
ABS Harness
79
Chassis and Tail Harness
80
Location of Electrical Units
82
Passenger Compartment
82
Rear Body C39
83
Harness Connector Information C40
84
Circuit Diagram
85
Meter Cluster
95
Body Builder’s Book
96
Important Notice
98
A : General Information
100
Incomplete Vehicles-Subsequent Manufacturers and Certification
100
Chassis Diagram Front and Rear View B3
108
Rear-Of-Cab Data B9
114
Axle and Wheel Data B10
115
Crossmember and Frame Section Data B13
118
Battery Box Data B15
120
Brake Power Unit and Air Reservoir Data B16
121
Terms (as Defined by the U.s. National Traffic and Motor Vehicle Safety Act and Regulations)
191
Federal Motor Vehicle Safety Standards and Regulations Applicable to Trucks with a Gvmr Greater than 10,000 Pounds
192
Noise Emission Control Systems and Modifications
192
Emission Control Systems and Modifications
193
Label and Identification Plate
194
B: Chassis-Cab Data
196
Chassis-Cab Data Chart
196
Chassis-Cab Dimensions and Masses
197
Chassis Diagram Front and Rear View
207
Chassis Diagram Plan and Side View
209
Rear-Of-Cab Data
242
Axle and Wheel Data
243
Cab Data
246
Frame Data
247
Crossmember and Frame Section Data
260
Side Rail Data
263
Battery Box Data
272
Brake Power Unit and Air Reservoir Data
273
Exhaust Pipe and Muffler Data
280
Fuel Tank Data
285
Transmission P.t.o. Opening Data
292
Spring Data
293
Propeller Shaft Data
298
Recommended Position Used for No.1 U-Bolts Which Connect Equipment and Frame
317
C : Body Installation Information
319
Information Chart
319
Engine External View
320
Brake System Diagram
323
Frame Height Calculation
326
Sub-Frame and Body Installation
327
Electric Wiring Information
337
Engine Control
342
Remodeling the Exhaust Emission System
346
Procedure for Relocating the Outside Mirrors
347
Wiring Diagram Information
349
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