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VALCO MELTON MCP-8 - Page 4

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Table of Contents

Table of Contents5
Section 1 - Introduction9
System Description9
Features/Capabilities9
Section 2 - Safety and Use11
Read Thoroughly before Handling Equipment11
Symbols11
Owner Responsibilities12
Limitations of Use12
Installation/Startup/Use Safety Information13
Shut down Safety Information14
Hot-Melt-Specific, General Safety Information14
What to Do if Contact with Hot Adhesive Occurs15
What to Do if Inhalation of Adhesive Fumes Occurs15
What to Do if Adhesive-Related Fire or Explosion Occurs16
Hose Safety Information17
Section 3 - Basic Features19
MCP-8 Control19
Front Panel19
Unpacking19
Mounting the MCP-820
Standard Mounting System20
Standard System Mounting Footprint21
Swivel Mount (Used with 138Xx021)22
Swivel Mount Mounting Footprint22
Mounting the Encoder23
Installing the Glue Station24
MCP-8 Connections25
Pinouts, Standard26
Pinouts, Tri-Valve29
MCP-8 Valve Driver Instructions32
Wiring the Scanner Cable32
Section 4 - Programming35
Programming35
The Operator Interface Buttons35
The Status Leds35
Navigation and Edit Buttons36
Enter Password36
Password Levels37
Level 2 Password Options37
Protected Level Mode37
Main Menu Buttons38
Single Digit Vs. Thumbwheel Edit38
Valve Buttons39
Configuring the Valve/Channel Settings39
Valve Selection39
Valve Type40
Encoder Ratio41
Diagnostic Screen43
Compensation Time44
Parameter/Button Access Configuration46
Jam Detection49
Jam Detection Setup Menu50
Tipsealer51
Reversible Glue Station Setting55
Backup (Archive)56
Replace Micro-SD Card58
Reprogram/Reinitialize59
Section 5 - Operation61
Set the Pattern Menu Information61
Set the Pressures66
Purge and Test Run68
Job Screen69
Loading a Job69
Saving a Job70
Deleting a Job71
Copying a Job71
Archive Screen72
Service Screen73
Section 6 - Maintenance75
Purging the Adhesive75
Performing Downtime Maintenance75
Flushing the Glue System76
Lubricating the System76
Section 7 - Specifications77
Section 8 - Part Number List79
How to Order Parts79
Unit - Standard, Stand-Alone (074Xx071)80
Unit - Standard, Stand-Alone, for Tri-Valve Boardrunner (074Xx062)82
Unit - Standard, Remote (074Xx072)84
Unit - Remote Base Assembly, for Tri-Valve Boardrunner (074Xx063)86
Rack Assembly (074Xx070)88
Rack Assembly (074Xx058)90
Recommended Replacement Parts92
On PCB Assy., Power Control (151Xx719)92
On Main PCB Assy., Valves 1-4 (152Xx715)93
On PCB Assy., Valves 5-8 (152Xx721)94
On PCB Assy., Tri-Valve Manifold (151Xx674)94
Unit - Remote Display Touchscreen (138Xx021)95
Cover Assembly (026Xx385)97
Unit - Previous Version (074Xx060)99
Recommended Replacement Parts101
(On PCB Assembly, 151Xx697)101
On PCB Assembly,152Xx715101
Standard Mounting System101
Wiring Diagrams102
Flexoseal with MCP-8, Stand-Alone Standard [074Xx071]102
Flexoseal with MCP-8, Remote Standard [074Xx072]103
Flexoseal with MCP-8, Stand-Alone Tri-Valve Non-Contact [074Xx062]104
Flexoseal with MCP-8, Remote Tri-Valve Non-Contact [074Xx063]105
Section 9 - Warranty107
Warranty Information107
Cold Glue Equipment and Electronic Controls107
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment107
Section 10 - Service109
Appendix A - Job Charts111
Appendix B - System Connectivity (Clearvision)113

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