Wallenstein P3 PULSE WP1624 - Table of Contents

WP1624
Firewood Processor
Introduction
3
Table of Contents
1. Introduction ............................................................2
1.1 Foreword ..................................................................... 2
1.2 Delivery Inspection Report ............................................ 4
1.3 Serial Number Location ................................................ 5
1.4 Types of Decals on the Machine ................................... 6
2. Safety ......................................................................7
2.1 Safety Alert Symbol ...................................................... 7
2.2 Signal Words................................................................ 7
2.3 Why SAFETY is Important ............................................. 7
2.4 Safety Rules ................................................................. 7
2.5 Operating Safety ........................................................... 8
2.6 Equipment Safety Guidelines ........................................ 9
2.8 Making the Work Area Safe......................................... 14
2.9 Sign-Off Form ............................................................ 15
2.10 Safety Sign Explanations ............................................ 16
2.11 Replacing Damaged Safety Signs ............................... 19
3. Familiarization......................................................20
3.1 To the New Operator or Owner .................................... 20
3.2 Job Site Familiarization ............................................... 20
3.3 Operator Orientation ................................................... 20
4.1 Components of the Machine ....................................... 21
4. Controls ................................................................22
4.1 Engine Controls .......................................................... 22
4.2 Hydraulic Controls ...................................................... 23
4.3 Operator's Platform / Seat ........................................... 25
4.4 Integrated Conveyor ................................................... 25
5. Machine Set-up ....................................................26
5.1 Machine Positioning at Site ......................................... 26
5.2 Live Deck, Lowering ................................................... 27
5.3 Live Deck, Lowering with Log Lifter Shelf .................... 28
5.4 Live Deck, Raising with Log Lifter .............................. 31
5.5 Block Dropper ............................................................ 31
5.6 Log Stop Guide .......................................................... 32
5.7 Saw Shield ................................................................. 33
5.8 Integrated Conveyor ................................................... 33
6. Pre-start Checks ..................................................34
6.1 Before Starting the Engine .......................................... 34
6.2 Fuel Level Check ........................................................ 35
6.3 Engine Oil Level Check ............................................... 35
6.4 Hydraulic Oil Level Check ........................................... 36
6.5 Chain Saw Bar Oil level ............................................... 36
6.6 Saw Chain – Checking ................................................ 36
6.7 Machine Break-In ....................................................... 37
7. Operating Instructions ........................................38
7.1 Starting the Engine ..................................................... 38
7.2 Live Deck ................................................................... 38
7.3 Infeed Conveyor ......................................................... 39
7.4 Top Roller .................................................................. 40
7.5 Cutting ....................................................................... 41
7.6 Bar Oil Flow Rate, Adjusting ........................................ 42
7.7 Splitting ...................................................................... 43
7.8 Cycling logs through quickly: ...................................... 46
7.9 Log Lifter Option......................................................... 47
7.10 Transporting ............................................................... 48
7.11 Storage ...................................................................... 51
8. Service and Maintenance ....................................52
8.1 Fluids and Lubricants ................................................. 52
8.2 Maintenance Schedule ............................................... 52
8.3 Greasing .................................................................... 53
8.4 Hydraulic Oil – Changing ............................................ 54
8.5 Engine ........................................................................ 56
8.6 Engine Air Cleaner ...................................................... 56
8.7 Battery ....................................................................... 57
8.8 Axles and Suspension ................................................ 58
8.9 Saw Chain Maintenance ............................................. 58
8.10 Saw Lubrication ......................................................... 60
8.11 Infeed Conveyor Chain Tension, Adjusting .................. 60
8.12 Live Deck Chain Tension, Adjusting ............................ 60
8.13 Live Deck Drive Chain Tension, Adjusting ................... 61
8.14 Conveyor Chain Tension, Adjusting ............................. 62
8.15 Electrical System – General ........................................ 63
8.16 Welding ...................................................................... 63
9. Troubleshooting Guide .......................................64
10. Specications ....................................................66
10.1 Machine Specifications ............................................... 66
10.2 Machine Dimensions .................................................. 68
10.3 Common Bolt Torque Values ...................................... 69
10.5 Hydraulic Fitting Torque .............................................. 70
10.4 Wheel Lug Nut Torque ................................................ 70
11. Product Warranty ...............................................71
12. Alphabetical Index .............................................72