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Wintriss wpc 2000 User Manual

Wintriss wpc 2000
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1128500 WPC 2000 User Manual
viii Table of Contents
List of Tables
Table 1-1. WPC 2000 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Table 2-1. Shadow VII and Shadow 8 Light Curtain Jumper Settings . . . . . . . . . . . . . . . . . . . . . 2-19
Table 2-2. Overrun Sensor Switch Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Table 2-3. WPC 2000 User Inputs: Stop Types, Fault Codes, and Wiring Connections . . . . . . . 2-29
Table 2-4. Lockout Relay Wiring Connections (DSV/Lockout Relay Board) . . . . . . . . . . . . . . . 2-30
Table 2-5. Auxiliary Output Wiring Connections and Change Conditions . . . . . . . . . . . . . . . . . 2-31
Table 2-6. Option Switch 8 Settings for Auxiliary Output 1 State Change . . . . . . . . . . . . . . . . . 2-31
Table 2-7. Micro-inch Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Table 2-8. Remote Reset Switch Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Table 2-9. WPC 2000 Main Processor Board (TB109) to Cam Output Assembly (TB1):
Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Table 2-10. Zero Cam Output Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Table 2-11. Foot Switch Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Table 2-12. One-hand Control Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Table 2-13. Bar Control Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Table 2-14. Automatic Single-stroke Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Table 2-15. Display Cable Wiring Connections, Display Board to Main Processor Board . . . . . . 2-54
Table 2-16. Selector Switch Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Table 2-17. WPC 2000 Main Processor Board, TB101-TB104: Wiring Connections . . . . . . . . . . 2-62
Table 2-18. Power Supply (TB105) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 2-19. Aux. E-stop Relay Board Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 2-20. DSV/Lockout Relay Board Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 2-21. Resolver (TB 106) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 2-22. Cam Outputs (TB 109) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 2-23. Display Board Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 2-24. AC Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Table 3-1. WPC 2000 Display: Default Parameters (Press Running) . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-2. Overrun Sensor Magnet Location and Option Switch Settings . . . . . . . . . . . . . . . . . . . 3-8
Table 3-3. Shadow Light Curtain Response Time and Object Sensitivity . . . . . . . . . . . . . . . . . . 3-21
Table 3-4. Switches 1 and 2 Settings (S101): Top-stop “On” Angle Range . . . . . . . . . . . . . . . . . 3-27
Table 3-5. Switch 3 Settings (S101): Enabling Light Curtain Break Mode . . . . . . . . . . . . . . . . . 3-27
Table 3-6. Switch 3 Settings (S101): Enabling Foot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Table 3-7. Switch 4 Settings (S101): Enabling ACTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Table 3-8. Switch 5 Settings (S101): Prior Act Times for Automatic Modes . . . . . . . . . . . . . . . 3-29
Table 3-9. Switch 6 Settings (S101): Enabling Cam Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Table 3-10. Switch 7 Settings (S101): Disabling Access to Stop-time Limit and Auto
Carry-up Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Table 3-11. Switch 8 Settings (S101): Top-stop Mode for F and H Errors . . . . . . . . . . . . . . . . . . 3-30
Table 3-12. Switch 8 Settings (S101): Auxiliary Output 1 Response to Interrupted Stroke . . . . . . 3-31
Table 3-13. Switch 1 Settings (S102): Enabling Set Cams Function . . . . . . . . . . . . . . . . . . . . . . . 3-32
Table 3-14. Switch 2 Settings (S102): Enabling E-Stop Muting Function . . . . . . . . . . . . . . . . . . . 3-32
Table 3-15. Switch 6 Settings (S102): Selecting Concurrent Time for Multiple Op. Stations . . . . 3-33
Table 5-1. Fault Codes: Significance of Initial Letter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-2. Fault Codes for User Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Table B-1. Operator Station Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Table B-2. Specifications for Operator Station Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Table C-1. Option 1 User Inputs: Input Type and Stop Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Table of Contents

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Wintriss wpc 2000 Specifications

General IconGeneral
BrandWintriss
Modelwpc 2000
CategoryController
LanguageEnglish

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