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wsm L503 - Page 618

wsm L503
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10-S52
L3130 · L3430 · L3830 · L4630 · L5030, WSM
CABIN
Front Windshield
NOTE
Apply the Sika Tack-Ultrafast (or equivalent) with the jig
having the specified tip shape as shown in the figure left.
Apply it with a uniform speed to minimize unevenness.
Follow the instruction manual of Sika Tack-Ultrafast.
1. Apply the Sika Primer 209 on the cabin frame A and B in the
figure.
2. Apply the Sika-Activator (5) on the windshield A and B in the
figure.
3. Apply the Sika Tack-Ultrafast (4) on the windshield A and B in the
figure.
4. Install the lower (left or right) windshield to the cabin and fix it with
a gummed tape.
5. Set the upper windshield to the cabin and fix it with a gummed
tape.
NOTE
Use a jig (8) shown in the figure to create even clearance E
[approx. 5 mm (0.2 in.)] between the lower and upper
windshield.
The level unevenness between the upper and lower
windshields should be -1 to +1 mm (0.04 to +0.04 in.) or less
at the windshield surface.
6. Leave it for one hour.
7. Remove the jig (8).
8. Install the H rubber (7) between the lower and upper windshield
(2), (3).
9. Apply the Shin Etsu silicon KE45 in H rubber (7).
10.Apply the Shin Etsu silicon KE45 on the edge of H rubber (7).
NOTE
When the gummed tape is removed, the glass may be
displaced. In this case fix it again.
Remove the gummed tape (adhesive tape) little by little to
confirm the bonding condition.
W1054287
(1) Upper Windshield
(2) Lower Windshield (Right)
(3) Lower Windshield (Left)
(4) Sika Tack-Ultrafast
(5) Sika Activator
(6) Jig
(7) H Rubber
(8) Jig
A : 10 mm (0.39 in.)
B : 12 mm (0.47 in.)
C : 8 mm dia. (0.31 in. dia.)
D : 12 mm (0.47 in.)
E : 5 mm (0.2 in.)
F : 1.0 to +1.0 mm (0.04 to +0.04 in.)
G : 300 mm (11.8 in.)
H : 20 mm (0.8 in.)
I : 5 mm (0.2 in.)
KiSC issued 02, 2007 A

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