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Xinje DS5E Series User Manual

Xinje DS5E Series
174 pages
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DS5E/DS5L series servo drive
User manual
WUXI XINJE ELECTRIC CO., LTD.
Data No. SC5 04 20190108 1.1

Table of Contents

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Xinje DS5E Series Specifications

General IconGeneral
BrandXinje
ModelDS5E Series
CategoryServo Drives
LanguageEnglish

Summary

Safety Precautions

Product Confirmation

Check integrity, model match, and absence of damage or loose parts.

Installation Guidelines

Notes on wiring, power supply, and product handling during installation.

Wiring Cautions

Specific instructions for safe and correct wiring practices, including grounding.

Operational Safety Guidelines

Operation Cautions

Safety guidelines for operating the servo drive and motor during use.

Maintenance and Inspection Precautions

Precautions for safe maintenance and inspection of the servo drive.

Wiring Attention and Best Practices

Important considerations for proper and safe wiring of the system.

Servo Drive Selection

1.1 Selection of Servo Drive

Guidelines for selecting the appropriate servo drive model.

Model Name Structure

Explanation of the naming convention for servo drive models.

Servo Drive Components

Description and identification of the main parts of the servo drive.

Servo Drive Performance Specifications

Technical specifications including applicable encoder, power, conditions, and structure.

Servo Motor Selection

1.2.1 Model Name Structure

Explanation of the naming convention for servo motor models.

1.2.2 Servo Motor Components

Description and identification of the main parts of the servo motor.

Cable Selection

Encoder Cable Model

Model naming conventions for encoder cables.

Power Cable Model

Model naming conventions for power cables.

Brake Cable Model

Model naming conventions for brake cables.

Encoder Cable Description

Pin definitions and connection details for encoder cables on the driver and motor sides.

Power Cable Description

Pin definitions and connection details for power cables on the driver and motor sides.

Other Accessories

1.4.1 Regenerative Resistance Selection

Guidelines for selecting regenerative resistance based on servo driver model.

Servo System Installation

2.1 Servo Driver Installation

Instructions for installing the servo driver, including site, environment, and standards.

2.1.1 Installation Site

Recommended location and environmental conditions for installing the servo driver.

2.1.2 Environment Condition

Environmental specifications for servo driver operation and storage.

2.1.3 Installation Standard

Guidelines for installing servo drivers side by side in a control cabinet.

Cooling and Airflow

Requirements for proper cooling and airflow around servo drives.

Side-by-Side Installation

Guidelines for installing multiple servo drives adjacent to each other.

Control Panel Environment

Environmental conditions within the control panel for optimal servo driver operation.

Servo Motor Installation

2.2.1 Installation Environment

Recommended environments and precautions for installing servo motors.

2.2.2 Environment Condition

Environmental specifications and protection levels for servo motors.

2.2.3 Installation Cautions and Handling

Precautions for mounting, centering, antirust, encoder, oil/water, cable stress, and connector handling.

Servo Driver Dimensions

DS5E/L-20P1 to DS5E/L-20P4 Dimensions

Dimensional drawings for DS5E/L-20P1, DS5E/L-20P2, and DS5E/L-20P4 servo drivers.

DS5E/L-20P7 Dimensions

Dimensional drawings for the DS5E/L-20P7 servo driver.

DS5E/L-21P5 to DS5E-41P5 Dimensions

Dimensional drawings for DS5E/L-21P5, DS5E/L-22P3, DS5E/L-22P6, and DS5E-41P5 servo drivers.

DS5E-45P5 and DS5E-47P5 Dimensions

Dimensional drawings for DS5E-45P5 and DS5E-47P5 servo drivers.

Servo Motor Dimensions

40 Series Motor Dimensions

Installation dimensions for 40 series servo motors.

60 Series Motor Dimensions

Installation dimensions for 60 series servo motors.

80 Series Motor Dimensions

Installation dimensions for 80 series servo motors.

110 Series Motor Dimensions

Installation dimensions for 110 series servo motors.

130 Series Motor Dimensions

Installation dimensions for 130 series servo motors.

180 Series Motor Dimensions

Installation dimensions for 180 series servo motors.

Servo System Wiring

Recommended Wiring Specifications

Table detailing recommended wire specifications for servo driver interfaces.

3.1 Main Circuit Wiring

Details on servo driver terminal arrangements and explanations of main circuit terminals.

Main Circuit Terminals by Model

Specific main circuit terminal configurations for different DS5E/L servo driver models.

CN0, CN1, CN2 Terminal Descriptions

Detailed pin descriptions for CN0, CN1, and CN2 connectors.

Communication Ports

Information on RS-232 and RS-485 communication ports and their parameters.

Signal Terminals and Functions

3.2.1 Pulse Signal Input

Explanation of pulse signal types, input modes, and interface circuits.

3.2.2 SI Input Signal

Details on using SI input terminals for relays or open collector circuits.

3.2.3 SO Output Signal

Description of SO output terminals for optocoupler and relay types.

Unsupported Analog/Encoder Signals

Notes that analog input and encoder feedback output are not supported for DS5E/5L.

Operate Panel Operations

4.1.1 Operating Panel Description

Description of the operating panel layout and its basic functions.

4.1.2 Button Operations

Explanation of the functions of each button on the operate panel.

Running Display Status Description

Speed/Torque Control Mode Displays

Explanation of digit and short code displays for speed and torque control modes.

Position Control Mode Displays

Explanation of digit and short code displays for position control mode.

Monitor Parameters (Group U)

U0-21 Input Signal Status

Monitoring and distribution of U0-21 input signals.

U0-22 Input Signal Status

Monitoring and distribution of U0-22 input signals.

U0-23 Output Signal Status

Monitoring and distribution of U0-23 output signals.

U0-24 Output Signal Status

Monitoring and distribution of U0-24 output signals.

Auxiliary Functional Parameters (Group F)

4.4.1 Group F0 Parameters

Explanation of F0 parameters for alarm clear, default settings, and auto-tuning.

4.4.2 Group F1 Parameters and Functions

Explanation of F1 parameters for jog run, test run, current sampling, and forced enable.

Fault Alarm Handling

Parameter Setting Example

Motor Code Configuration

Position Control (External Pulse)

Basic Parameters for External Pulse Position Control

Overview of essential parameters for position control using external pulse instructions.

Optional Parameters for External Pulse Position Control

Details on advanced parameters for position control, such as command filters and pulse clearing.

Pulse Instruction Settings

Configuration for pulse instruction direction, form (CW/CCW, AB, P+D), and details of pulse signals.

Electronic Gear Ratio Configuration

Explanation and calculation of electronic gear ratio for precise positioning.

Electronic Gear Ratio Calculation Example

Steps to calculate electronic gear ratio or pulse numbers per rotation.

Pulse Offset Clear (/CLR)

Function and parameter for clearing pulse deviation in position mode.

Positioning Completion Signals (/COIN, /COIN_HD)

Signals indicating successful positioning and their setup.

Positioning Near Signal (/NEAR)

Signal indicating proximity to the target position for advance preparation.

Pulse Prohibition and Deviation

Parameters for inhibiting pulse input and setting position pulse deviation limits.

Position Control (Internal Instruction)

Basic Parameters for Internal Position Control

Overview of fundamental parameters for internal position control.

Optional Parameters for Internal Position Control

Details on advanced parameters for internal position control, including finding origin points.

Control Mode and Internal Position Mode Settings

Parameters for selecting control modes and configuring internal position modes.

Internal Position Mode Step Settings

Configuration for waiting modes and step change modes within internal position control.

Positioning Mode and Segment Parameters

Settings for relative/absolute positioning and parameters for up to 35 position segments.

Segment Control Signals

Signals for changing steps, pausing, and skipping segments in internal position control.

Reference Origin Finding

Procedures and signals for finding the reference origin on the forward or reverse side.

Speed Control (Internal Speed)

Basic Parameters for Internal Speed Control

Overview of fundamental parameters for internal speed control.

Internal Speed Settings

Configuration for internal speed settings (speed 1, 2, 3) and soft start parameters.

Input Signal Settings

Configuration of input signals (SPD-D, SPD-A, SPD-B) for direction and speed selection.

Speed Command Limit and Zero Clamp

Parameters for limiting speed commands and enabling zero clamp function.

Torque Limit Settings

Configuration for internal and external torque limits.

Speed Detection Signals (/V-CMP, /V-RDY)

Signals for detecting same speed and reaching target speed.

Alarm Speed and Filters

Parameters for setting alarm speeds and applying speed command filters.

Proportion Action Command (/P-CON)

Setting for proportion action command used in PI control.

Speed Control (Pulse Frequency)

Basic Parameters for Pulse Frequency Speed Control

Overview of fundamental parameters for speed control using pulse frequency.

Other Parameters for Pulse Frequency Speed Control

Details on parameters for proportion action, zero clamp, speed detection, torque limit, speed reach, and filters.

Pulse Frequency Command Details

Information on pulse frequency command and its filter time.

Command Pulse Frequency at Rated Speed

Parameter for setting command pulse frequency at rated speed.

Torque Control (Internal Setting)

Basic Parameters for Internal Torque Control

Overview of fundamental parameters for internal torque control.

Speed Limits and Direction for Torque Control

Parameters for setting speed limits and direction in torque control mode.

Speed Limit Output Signal (/VLT)

Signal for indicating when speed reaches a limit value.

Motion Bus Control

Motion Bus Characteristics

Overview of motion bus control features and benefits.

Motion Bus Communication Parameters

Parameters for configuring motion bus communication.

Motion Bus Wiring

Wiring instructions for connecting servo drivers via X-NET motion bus.

Motion Bus Parameters

Motion parameters for servo enable, clear alarm, present position, and speed.

Bus Position Mode

Configuration for running modes in bus position control.

Bus Torque and Speed Modes

Configuration for bus torque mode and bus speed mode control.

Absolute Value System

5.11.1 Absolute Value System Setting

Configuration for absolute encoder battery undervoltage alarm.

5.11.2 Battery Replacement

Steps and notes for safely replacing the absolute encoder battery.

5.11.3 Revolving Circles Upper Limit

Using the upper limit of rotating cycles for position control.

5.11.4 Read Absolute Position via Communication

Methods to read absolute encoder position data through RS485 and Modbus RTU.

I/O Signals

5.12.1 Servo Alarm Output and Reset (/ALM, /ALM-RST)

Configuration for servo alarm output and alarm reset signals.

5.12.2 Warn Output (/WARN)

Setting the output threshold for warning signals based on speed.

5.12.3 Rotating Detection Output (/TGON)

Signal indicating when the servo motor rotates above a set speed.

5.12.4 Servo Ready Output (/S-RDY)

Signal indicating the servo drive is ready for operation.

5.12.5 Encoder Z Phase Output (/Z)

Output signal for the encoder's Z phase.

5.12.6 User-Defined Output Signals

Configuration for defining custom output signals based on trigger conditions.

5.12.7 I/O Signal Distribution

Mapping of input and output signals to terminals and default settings.

5.12.8 Input SI Filter Time

Setting the filtering time for SI input signals.

Servo Gain Adjustment

6.1 Overview of Servo Gain Adjustment

Introduction to servo gain adjustment process and its importance for responsiveness.

Adjustment Modes Comparison

Comparison of Adaptive, Auto-tuning (Fast, Automatic, Manual) modes.

Model Loop Gain Function

Explanation of model loop gain's role in servo responsiveness.

Auto-Tuning Modes and Parameters

Details on auto-tuning modes (soft, fast positioning) and model loop function parameters.

Torque Disturbance Observation

Using a disturbance observer to improve anti-disturbance ability.

Adaptive Gain Adjustment

Adaptive Function Overview

Introduction to adaptive function for stable response under load fluctuations.

Adaptive Operation Notes

Important notes regarding servo unit installation and adaptive function execution.

Adaptive Operation Steps and Modes

Steps for adaptive operation and configuration of inertia modes.

Adaptive Parameter Details

Specific adaptive parameters for gain, inertia ratio, and invalid parameters.

Recommended Inertia Ratio Parameters

Recommended parameter settings for different load inertia levels.

Adaptive Parameters Effect and Invalidation

How adaptive parameters affect performance and which parameters become invalid.

Rotary Inertia Estimation

Inertia Estimation Overview

Function of estimating load inertia automatically for gain adjustment.

Inertia Estimation Notes

Occasions where inertia cannot be presumed and notes on inertia presumption.

Inertia Estimation Tools

Tools available for estimating load inertia (driver panel, software).

Inertia Estimation Operation Steps

Step-by-step guide for performing inertia estimation via the driver panel.

Fast Gain Adjustment

Overview of Fast Adjustment

Introduction to fast adjustment for gain parameters, supporting firmware versions.

Fast Adjustment Steps

Steps for performing fast adjustment, including estimating inertia and setting rigidity.

Gain Parameters by Rigidity Level

Table of gain parameters corresponding to different rigidity levels.

Rigidity Level Gain Tables

Gain parameter tables for firmware 3640 and higher versions based on rigidity level.

Fast Adjustment Notes

Notes on fine-tuning gain parameters, model loop gain, and vibration suppression.

Auto-Tuning

Auto-Tuning Overview

Introduction to auto-tuning modes (internal and external instruction).

Auto-Tuning Notes and Preparations

Notes on untunable occasions and preparations required before auto-tuning.

Auto-Tuning Operation Tools

Tools for performing auto-tuning (driver panel, software).

Internal Instruction Auto-Tuning Steps

Step-by-step guide for internal auto-tuning using the driver panel.

Auto-Tuning Panel Alarms and Software Steps

Common errors during auto-tuning and steps for software-based auto-tuning.

External Instruction Auto-Tuning Steps

Step-by-step guide for external auto-tuning using the driver panel.

Auto-Tuning Related Parameters

Parameters that may be modified during auto-tuning.

Manual Gain Adjustment

Overview of Manual Adjustment

Introduction to manual gain adjustment and its position control loop diagram.

Manual Adjustment Steps

Steps for increasing response time and reducing response/vibration.

Gain Parameters for Adjustment

Key gain parameters that require manual adjustment.

Model Loop Gain Details

Detailed explanation of model loop gain and its impact on responsiveness.

Vibration Suppression

Vibration Suppression Overview

Introduction to vibration suppression and its methods.

Vibration Suppression Tools

Tools for vibration suppression (panel, PC software).

Panel Vibration Suppression

Steps for performing vibration suppression using the panel.

PC Software Vibration Suppression

Steps for performing vibration suppression using PC software.

Manual Vibration Suppression and Notch Filter

Manual setting of vibration frequency and details on notch filters.

Notch Filter Principle Diagram

Diagram illustrating the principle of a notch filter.

Gain Adjustment Correlation

Causes and Countermeasures for Load Shaking

Analysis of factors causing load wobble and recommended solutions.

Causes and Countermeasures for Vibration

Analysis of causes for machine vibration and their countermeasures.

Causes and Countermeasures for Noise

Analysis of noise causes and their countermeasures.

Alarms

7.1 Alarm Code List

Comprehensive list of alarm codes, their types, and clearing information.

7.2 Alarm Type Analysis

Detailed analysis of common alarm types, their reasons, and solutions.

Appendices

PX-XX Parameters List

Detailed list of PX-XX parameters, functions, units, and reference chapters.

P0-XX Parameter List

List of P0-XX parameters with their settings, ranges, and references.

P1-XX Parameter List

List of P1-XX parameters with their settings, ranges, and references.

P2-XX Parameter List

List of P2-XX parameters with their settings, ranges, and references.

P3-XX Parameter List

List of P3-XX parameters with their settings, ranges, and references.

P4-XX Parameter List

List of P4-XX parameters with their settings, ranges, and references.

P5-XX Parameter List

List of P5-XX parameters with their settings, ranges, and references.

P6-XX and P7-XX Parameter Lists

Lists of P6-XX and P7-XX parameters with their settings, ranges, and references.

P2-XX Parameter List Continued

Continuation of the list of P2-XX parameters with their settings, ranges, and references.

U0-XX Monitoring Parameters

List of U0-XX monitoring parameters and their units.

U1-XX Monitoring Parameters

List of U1-XX monitoring parameters and their units.

U2-XX Monitoring Parameters

List of U2-XX monitoring parameters and their units.

Auxiliary Function Parameters (FX-XX)

List of FX-XX auxiliary function parameters, their effectiveness, and reference chapters.

Modbus Address List

Table mapping parameters (P, P1, P2, P3, P4, P5, P6, P7) to Modbus addresses.

Group P Modbus Address Mapping

Modbus addresses for Group P parameters.

Group U Modbus Address Mapping

Modbus addresses for Group U monitoring parameters.

Q&A

Frequently asked questions and answers regarding panel status, parameters, and wiring.

General Debugging Steps

Steps for preliminary debugging, including cable connections, open-loop test, and jog run.

Application Examples

Example demonstrating application of pulse instruction position mode (Mode 6).

Model List

Table listing servo motor models by power, inertia, and compatible servo drivers.

S02 Series Model Selection

Model selection table for S02 series servo motors.

4-Pole Magnetic Encoder Motor Models

Model selection for 4 pole-pairs magnetic encoder motors (-S03/S04).

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