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Xinje DS3 series servo User Manual

Xinje DS3 series servo
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Xinje Electronic Co., Ltd.
DS3 series servo
User manual
No. SC309 20090706 1.0
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Xinje DS3 series servo Specifications

General IconGeneral
CommunicationRS485, CANopen
Control ModePosition control, Speed control, Torque control
Encoder TypeIncremental encoder
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overload, Encoder fault
Rated Power0.1kW to 7.5kW (depending on model)
SeriesDS3 series

Summary

Safety and Initial Checks

Safety Precautions for Servo Operation

Essential safety guidelines for handling and operating the servo drive and motor.

Product Receipt Verification Procedures

Procedures to confirm product completeness and condition upon arrival.

Product Model Specification and Decoding

Servo Drive Model Nomenclature

Explains the DS3 series servo drive model nomenclature and its parameters.

Servo Motor Model Structure

Details the servo motor model structure and the meaning of its various codes.

System Component Identification and Interface

Servo Motor External Components

Visual guide to the servo motor's external components and their functions.

Servo Drive Front Panel Interface

Explains the front panel elements of the servo drive, including LEDs, display, and connectors.

Installation and Mounting Guidelines

Servo Motor Installation Requirements

Covers motor storage, mounting environment, concentricity, and cable handling.

Servo Drive Installation Requirements

Specifies installation location, ambient conditions, and orientation for the servo drive.

Dimensional Specifications and Clearance

Servo Drive Installation Dimensions

Provides installation dimensions and required clearances for the servo drive in a cabinet.

Servo Motor Dimensions and Mounting

Shows installation dimensions for servo motors, including mounting hole patterns.

Wiring and Terminal Configuration

Main Circuit Terminal Functions

Describes the main circuit terminals for power, motor, and braking resistor connections.

Motor Winding and CN1 Terminal Assignments

Details servo motor winding connections and the CN1 terminal assignments for I/O signals.

I/O Signals and CN2 Connector Pinout

Explains input/output signal types and the CN2 encoder connector pinout.

Communication Ports (COM1/COM2) and Parameters

Describes COM1 (RS232) and COM2 (RS232/RS485) communication ports and their parameters.

Connection Examples and Schematics

Typical Wiring Diagrams

Provides illustrative diagrams for common servo drive and motor connection setups.

Detailed Wiring Schematics

Control Signal Wiring Details

Illustrates detailed wiring for speed, torque, position commands, and enable signals.

Operation Panel Basics and Navigation

Control Panel Button Functions

Explains how to use the buttons (STATUS/ESC, INC, DEC, ENTER) to navigate states and set parameters.

Operation Panel State Indicators

Describes the different states displayed on the panel: running, monitoring, auxiliary, parameter setting, alarm.

Running State Monitoring

Speed/Torque Mode Display Data

Explains the LED bit data displayed for speed and torque control modes, like S-ON, V-CMP, CLT.

Position Control State Monitoring

Position Control Display Indicators

Details the bit data displayed for position control modes, such as COIN, NEAR, and TGON.

Monitoring Functions and Codes

Using Monitoring Codes (U-XXX)

Guides users on how to select and view monitoring codes (U-XXX) for system status.

Monitoring Code List and Values

Lists available monitoring codes (U-000 to U-021) and their corresponding measured values.

Auxiliary Functions and I/O Status

I/O Signal Status Interpretation

Explains how to interpret I/O signal states using LED indicators on the operation panel.

Auxiliary Function Code Overview

Introduces auxiliary function codes (F0-** to F5-00) for system info, alarms, and settings.

Auxiliary Operations: System Info and Jogging

System Information and Motor Type Setting

Details how to view system info (F0-XX) and change the motor type compatibility.

Jog Operation Mode for Motor Testing

Explains how to use the jog mode (F1-00) for manual motor movement and testing.

Auxiliary Operations: Motor Adjustments and Alarms

Motor Adjustment and Test Run Functions

Covers test run, offset auto-adjustments (current, speed, torque), and forced functions.

Alarm Information Access

Describes how to access and view alarm codes and related information.

Alarm Details, Reset, and External Monitoring

Alarm Codes, Reasons, and Solutions

Lists alarm codes (F3-XX), their reasons, and suggested solutions for troubleshooting.

Factory Reset and External Monitoring Setup

Explains how to perform a factory reset (F4-00) and enable external PC monitoring (F5-00).

Parameter Setting Procedures

Modifying Parameter Values via Panel

Step-by-step guide on how to change parameter values using the operation panel, e.g., P3-09.

Error and Alarm Management

Alarm Display and Error Reset

Explains how system and panel errors are displayed and how to reset them.

Function Parameter Group P0 Configuration

Main Mode, Sub Modes, and Serial Ports

Configures main operating modes, sub modes, and serial port settings.

Rotation Direction and Stop Mode Settings

Sets rotation direction and defines stop modes for alarming or servo OFF conditions.

Control Parameter Group P1 Settings

Speed Loop Gain and Integral Time

Adjusts speed loop gain, integral time, and feed-forward parameters for precise speed control.

Position Control Parameter Group P2 Settings

Pulse Input Modes and Gear Ratio

Configures pulse input modes, electronic gear ratio, and filter settings for positioning.

Speed Control Parameter Group P3 Settings

Speed Command and Limit Configuration

Sets analog speed values, internal speeds, JOG speed, and max speed limits.

Torque Control Parameter Group P4 Settings

Torque Limit and Control Parameters

Configures analog torque values, torque limits, and internal speed limits during torque control.

Signal Parameter Group P5: Input Configuration

Positioning and Speed Signal Settings

Sets positioning width, zero clamp, rotation checking speeds, and speed signal widths.

Signal Parameter Group P5: Output and Brake Configuration

Servo OFF Delay and Brake Control

Configures servo OFF delay time, brake command output, and wait times.

Input Signal Distribution and Mode Selection

Assigns various input signals (S-ON, P-CON, etc.) and configures mode selection logic.

Output Signal Configuration Options

Configures output signals like positioning end, speed consistent checking, and ready signals.

Alarm Information and Troubleshooting Guide

Alarm Codes and Explanations

Lists alarm codes (E-001 to E-017), their explanations, reasons, and solutions.

Troubleshooting Common Servo Alarms

Provides detailed reasons and solutions for common alarms like over current, over speed, and encoder errors.

Common Settings and Operations

Offset Adjustment and Servo Enable Setup

Explains current offset auto-adjustment and servo enable signal configuration.

External Pulse Control Configuration

Details how to set up external pulse control for servo positioning using PLC signals.

Mode Switching and Speed Control Setup

Pulse Input Modes and Gear Ratio Calculation

Explains wiring for pulse modes and how to calculate electronic gear ratios.

Segment Speed Control Configuration

Guides on setting up segment speed control using input signals like SPD-D, SPD-A, SPD-B.

Mode Switching and Signal Configuration

Seamless Mode Switching Logic

Describes how the servo drive seamlessly switches between different operating modes.

C-SEL Signal Configuration for Mode Selection

Details the configuration for the C-SEL signal to manage mode switching and selection.

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