EasyManua.ls Logo

YASKAWA iQpump Micro User Manual

YASKAWA iQpump Micro
32 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Quick Start Procedure
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
iQpump Micro AC Drive
Compact Intelligent Pump Controller
Models:
200 V Class, Single-Phase Input: 1 to 5 HP ND
200 V Class, Three-Phase Input: 1.5 to 25 HP ND
400 V Class, Three-Phase Input: 1 to 25 HP ND
Type: CIMR-PW
MANUAL NO. TOEP YAIQPM 01A

Other manuals for YASKAWA iQpump Micro

Question and Answer IconNeed help?

Do you have a question about the YASKAWA iQpump Micro and is the answer not in the manual?

YASKAWA iQpump Micro Specifications

General IconGeneral
CategoryDC Drives
Overload Capacity150% for 60 seconds
EnclosureIP20
Control MethodSensorless Vector Control
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheat
CommunicationModbus RTU
Input Voltage200-240V AC
Storage Temperature-20°C to 65°C
Humidity95% RH (non-condensing)

Summary

Unpack the iQpump Micro

Identify the Model for Installation

Verify Model and Ratings

Compare drive and motor nameplate specifications to ensure compatibility.

Verify Main Power Source

Check if the main power source meets the drive's input voltage and current requirements.

Perform Mechanical Installation

Verify Installation Environment

Confirm ambient conditions (temp, humidity) and surrounding area are suitable for the drive.

Maintain Installation Clearances

Ensure proper spacing around the drive for ventilation and cooling.

Motor, Line Power and Start/Stop Circuit

Remove Front Cover

Safely remove the drive's front cover for access to terminals.

Connect Input Power and Motor Wiring

Wire the main power supply and the motor to the drive terminals.

Select Start/Stop Control Method

Configure the parameter for selecting the start/stop control method.

Install the 24 V Transducer Power Supply

24V Power Supply Components

Identify and unpack the components of the 24V power supply option.

Install the 24 V Transducer Power Supply (continued)

Before Installing 24V Power Supply

Verify drive function and wiring before installing the 24V power supply.

Locate Drive Model Number

Find the drive's model number to identify its specifications.

Identify Drive Enclosure Type

Determine the drive's enclosure type based on its model number.

Select Installation Tools

Choose appropriate tools based on drive enclosure type and model.

Install the 24 V Transducer Power Supply (continued)

24V Power Supply Installation Procedure

Follow the steps to physically install the 24V power supply unit.

Power Down and Cover Removal

Safely power down the drive and remove front and lower covers.

Install the 24 V Transducer Power Supply (continued)

Lower Terminal Cover Requirements

Check if the lower terminal cover is needed for mounting the 24V power supply.

Loosen Conduit Bracket Screws

Loosen conduit bracket screws for easier access to the ground screw.

Remove 24V Power Supply Cover

Detach the cover of the 24V power supply unit for access.

Install the 24 V Transducer Power Supply (continued)

Attach Ground Wire to Drive

Connect the ground wire to the drive's ground terminal.

Reattach Bottom Terminal Cover

Securely reattach the bottom terminal cover after wiring.

Install the 24 V Transducer Power Supply (continued)

Connect Ground Wire to 24V Power Supply

Connect the ground wire to the 24V power supply's FE terminal.

Connect J2 Lead Wire to Drive

Connect the white J2 wire from the 24V PSU to terminal A2 on the drive.

Install the 24 V Transducer Power Supply (continued)

Insert Wires into Routing Notch

Route ground and J2 wires into the terminal cover notch for specific models.

Attach 24V Power Supply to Drive

Securely attach the 24V power supply unit to the drive's mounting slots.

Install the 24 V Transducer Power Supply (continued)

Connect Transducer Wiring and Set DIP Switch

Connect transducer wires and configure DIP switch S1 for signal type.

Parameter H3-09 Details

Information on parameter H3-09 for signal level selection.

Install the 24 V Transducer Power Supply (continued)

Transducer Wire Size and Torque Specifications

Select correct wire type and size, and follow torque specs for connections.

Prepare Transducer Wire Ends

Properly prepare the transducer wires, including shield termination.

Select Ferrule-Type Wire Termination

Use ferrule-type termination for improved wiring reliability.

Install the 24 V Transducer Power Supply (continued)

Connect Transducer Wiring to 24V PSU Terminals

Connect transducer signal wires to the 24V power supply terminals.

Transducer Wiring Separation Notice

Keep transducer wiring separate from main power lines to prevent interference.

Install the 24 V Transducer Power Supply (continued)

Attach 24V Power Supply Cover

Securely attach the 24V power supply cover onto the drive.

Secure Shielded Cable

Use a wire tie to secure the shielded cable for strain relief.

Install the 24 V Transducer Power Supply (continued)

Insert Digital Operator Cable (IP66/NEMA 4X)

Connect the digital operator cable to port CN1 for IP66/NEMA 4X enclosures.

Reattach Front Cover (IP66/NEMA 4X)

Reinstall the front cover on IP66/NEMA 4X enclosures.

Adjust and Monitor iQpump Micro Settings

Access Parameter Menu and Change Values

Navigate parameter menu to change settings without running the motor.

Monitor Motor Frequency and Current

Observe real-time motor frequency and current readings.

Application Specific Setup

Configure for Pump Application

Set up the drive for a specific pump application without motor operation.

Select Application Macro (A1-03)

Choose the appropriate application macro setting from parameter A1-03.

Parameter Overview-Quick Setting Menu (Simplex)

Set Motor Rated Current (E2-01)

Enter the motor's full load amps from its nameplate.

Set Number of Motor Poles (E2-04)

Configure the number of motor poles for accurate RPM display.

System Scaling - Feedback Device (P1-03)

Scale the feedback device input based on maximum value and units.

Set PID Controller Setpoint 1 (Q1-01)

Define the target system pressure for PID control.

Choose Start Level Programming Type (P1-04)

Select between absolute or delta start level programming.

Parameter Overview-Quick Setting Menu (Simplex) continued.

Program Start/Draw Down Level

Set the start level as absolute or delta value relative to the setpoint.

Set Minimum Pump Speed (P1-06)

Define the minimum operating speed to prevent no-flow conditions.

AUTO Mode Operator Storage (P4-10)

Configure auto storage for run status in AUTO mode with digital operator.

HAND Key Function Selection (P5-04)

Enable or disable the HAND key on the digital operator.

iQpump Micro Parameters - Advanced Settings

Integral Time Setting (b5-03)

Adjust integral time for PID controller responsiveness.

Feedback Loss Detection (b5-12)

Configure wire break detection for the analog feedback input.

Acceleration Time (C1-01)

Set the time for the motor to accelerate to maximum speed.

Deceleration Time (C1-02)

Set the time for the motor to decelerate from maximum speed.

Number of Restart Attempts (L5-01)

Configure the number of automatic restart attempts after faults.

Minimum Pump Speed (P1-06)

Define the minimum operating frequency for the pump.

iQpump Micro Parameters - Advanced Settings (continued)

Sleep Delay Time (P2-03)

Set delay before entering sleep mode based on feedback level.

Thrust Bearing Frequency (P4-12)

Configure thrust bearing function frequency for submersible motors.

Utility Start Delay (P4-17)

Set delay for starting if a run command is active at power-up.

Fine-tune Settings for Pumping Application

Sleep Mode Operation

Configure the drive to enter sleep mode based on motor speed.

Pump System Fault Setup

Configure 'Setpoint Not Met' fault based on feedback difference.

Low/High Feedback Level Detection

Set parameters for low and high feedback level fault detection.

Pre-Charge Operation

Configure pre-charge function for systems requiring it before normal operation.

Thrust Bearing for Submersible Motors

Use thrust bearing function to prevent motor wear in submersible applications.

Auto Operation Power Down Storage

Enable automatic restart after power failure for remote operation.

Verify Pump Rotation and Transducer Feedback

Check Motor Direction and Operation

Verify the motor rotates in the correct direction during testing.

Motor Rotation Test

Perform a test to confirm the motor's rotation direction.

Feedback Signal Check

Verify the transducer feedback signal matches a mechanical gauge.

AUTO Mode Operation

Enable AUTO Mode

Configure and activate the drive's AUTO operating mode.

Set System Setpoint in AUTO Mode

Define the target system setpoint for AUTO mode operation.

Hand Mode Operation

Enable HAND Mode

Configure and activate the drive's HAND operating mode.

Set HAND Mode Reference from Analog Input

Configure HAND mode reference from an external 0-10V signal.

Related product manuals