ABB Robotics IRB 6790 - Robot Safety Information; Robot Maintenance Procedures; Robot Repair Procedures; Robot Calibration Guide

Table of contents
9Overview of this manual ...................................................................................................................
12Product documentation ....................................................................................................................
14How to read the product manual ......................................................................................................
15Important information about robots with protection type Foundry Prime ......................................
171 Safety
171.1 Safety information .............................................................................................
171.1.1 Limitation of liability .................................................................................
181.1.2 Requirements on personnel ......................................................................
191.2 Safety signals and symbols .................................................................................
191.2.1 Safety signals in the manual ......................................................................
211.2.2 Safety symbols on manipulator labels .........................................................
271.3 Robot stopping functions ....................................................................................
281.4 Installation and commissioning ............................................................................
311.5 Maintenance and repair ......................................................................................
311.5.1 Maintenance and repair ............................................................................
341.5.2 Emergency release of the robot axes ..........................................................
351.5.3 Brake testing ..........................................................................................
361.6 Troubleshooting ................................................................................................
371.7 Decommissioning ..............................................................................................
392 Installation and commissioning
392.1 Introduction to installation and commissioning .......................................................
402.2 Unpacking .......................................................................................................
402.2.1 Pre-installation procedure .........................................................................
442.2.2 Working range ........................................................................................
472.2.3 Risk of tipping/stability .............................................................................
482.2.4 Main dimensions .....................................................................................
492.2.5 The unit is sensitive to ESD .......................................................................
502.3 On-site transportation ........................................................................................
502.3.1 Robot transportation precautions ...............................................................
542.3.2 Securing the robot with a transport support .................................................
552.4 On-site installation ............................................................................................
552.4.1 Brief installation procedure .......................................................................
562.4.2 Lifting the base plate ................................................................................
572.4.3 Securing the base plate ............................................................................
602.4.4 Lifting the robot ......................................................................................
602.4.4.1 Lifting the robot with fork lift ..........................................................
612.4.4.2 Lifting the robot with roundslings ....................................................
652.4.5 Orienting and securing the robot ................................................................
682.4.6 Installation requirements for Foundry Prime robots .......................................
772.4.6.1 Shut-down periods .......................................................................
782.4.7 Manually releasing the brakes ...................................................................
802.4.8 Loads fitted to the robot, stopping time and braking distances .........................
812.4.9 Fitting equipment to the robot ...................................................................
882.5 On-site storage .................................................................................................
882.5.1 Increase the lifetime of the robot ................................................................
892.6 Restricting the working range ..............................................................................
892.6.1 Axes with restricted working range .............................................................
902.6.2 Mechanically restricting the working range of axis 1 ......................................
922.7 Electrical connections ........................................................................................
922.7.1 Robot cabling and connection points ..........................................................
942.8 Start of robot in cold environments ......................................................................
953 Maintenance
953.1 Introduction ......................................................................................................
Product manual - IRB 6790 5
3HAC063331-001 Revision: B
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