ABB ACS560 - Using the Control Panel

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Using the control panel 31

Using the control panel

The ACS560 drive supports both basic and assistant control panels. For more

information, refer:

• ACX-AP-x assistant control panel’s user’s manual (3AUA0000085685 [English])

and

• ACS-BP-S basic control panel’s user’s manual (3AXD50000032527 [English])

Main Page

Table of Contents5
Introduction to the Manual11
Contents of this Chapter11
Applicability11
Safety Instructions11
Target Audience11
Purpose of the Manual12
Contents of this Manual12
Categorization by Frame (Size)13
Related Documents14
Terms and Abbreviations16
Cyber Security Disclaimer17
Start-Up, Control with I/O and ID Run19
Contents of this Chapter19
How to Start up the Drive20
How to Start up the Drive Using the Basic Control Panel20
How to Control the Drive through the I/O Interface26
Identification (ID) Run27
ID Run Procedure28
Using the Control Panel31
Program Features33
What this Chapter Contains33
Local Control Vs. External Control33
Local Control34
External Control34
Operating Modes of the Drive37
Speed Control Mode39
Torque Control Mode39
Frequency Control Mode39
Special Control Modes39
Drive Configuration and Programming39
Configuring Via Parameters40
Control Interfaces41
Programmable Analog Inputs41
Programmable Analog Outputs41
Programmable Digital Inputs and Outputs41
Programmable Relay Outputs41
Fieldbus Control41
Programmable I/O Extensions42
Application Control43
Reference Ramping43
Constant Speeds/Frequencies44
Critical Speeds/Frequencies44
Speed Controller Autotune45
User Load Curve49
Process PID Control50
PID Trim Function54
Timed Functions60
Mechanical Brake Control60
Motor Control65
Motor Types65
Motor Identification65
Scalar Motor Control65
Vector Control66
Speed Control Performance Figures67
Torque Control Performance Figures68
Power Loss Ride-Through68
U/F Ratio68
Flux Braking69
DC Magnetization70
Energy Optimization72
Switching Frequency72
Rush Control73
Jogging73
Speed Compensated Stop76
DC Voltage Control77
Overvoltage Control77
Undervoltage Control (Power Loss Ride-Through)77
Voltage Control and Trip Limits78
Brake Chopper81
Safety and Protections81
Fixed/Standard Protections81
Emergency Stop81
Motor Thermal Protection82
Motor Overload Protection88
Programmable Protection Functions89
Automatic Fault Resets92
Diagnostics93
Signal Supervision93
Energy Saving Calculators93
Load Analyzer94
Diagnostics Menu94
Miscellaneous95
Backup and Restore95
User Parameter Sets95
Data Storage Parameters96
User Lock96
Sine Filter Support97
Dead-Band Function97
Short and Long Menu99
Basic Panel Home View Options99
Control Macros101
Contents of this Chapter101
Overview101
ABB Standard Macro102
Default Control Connections for the ABB Standard Macro103
ABB Standard Macro (Vector)105
Default Control Connections for the ABB Standard (Vector) Macro Terminal Sizes106
3-Wire Macro108
Default Control Connections for the 3-Wire Macro109
Motor Potentiometer Macro111
Default Control Connections for the ABB Potentiometer Macro114
Terminal Sizes114
PID Macro116
Default Control Connections for the ABB PID Macro117
Panel PID Macro119
Default Control Connections for the Panel PID Macro120
Terminal Sizes120
Torque Control Macro122
Default Control Connections for the Torque Control Macro123
Pump and Fan Control (PFC) Macro125
Default Control Connections for the PFC Macro132
Soft Pump and Fan Control (SPFC) Macro134
Default Control Connections for the SPFC Macro141
Pharma Macro143
Default Control Connections for the Pharma Macro144
Plastic Extrusion Macro146
Default Control Connections for the ABB Plastic Extrusion Macro147
Jigar Macro149
Jigar Machine Sequence149
Default Control Connections for the ABB Jigar Macro150
Parameter Default Values for Different Application Macros154
Parameters161
What this Chapter Contains161
Terms and Abbreviations162
Summary of Parameter Groups163
Parameter Listing165
Actual Values165
Input References168
Warnings and Faults169
Diagnostics170
Control and Status Words173
System Info178
Standard DI, RO179
Standard DIO, FI, FO187
Standard AI188
Standard AO193
Operation Mode198
Start/Stop/Direction200
Start/Stop Mode209
Speed Reference Selection217
Speed Reference Ramp226
Speed Reference Conditioning230
Speed Control230
Torque Reference Chain235
Frequency Reference Chain240
Limits251
Fault Functions258
Supervision266
Timed Functions273
Motor Thermal Protection280
Load Analyzer291
User Load Curve292
Process PID Set 1295
Process PID Set 2309
Brake Chopper312
Mechanical Brake Control314
Energy Efficiency315
Monitoring/Scaling Settings319
Data Storage322
Panel Port Communication323
Fieldbus Adapter (FBA)326
FBA a Settings330
FBA a Data in331
FBA a Data out332
Embedded Fieldbus332
Override340
External PID1342
PFC Configuration345
PFC Maintenance and Monitoring351
Feedback Selection352
HW Configuration352
System354
Motor Control361
User Motor Parameters364
Motor Data365
Differences in the Default Values between 50 Hz and 60 Hz Supply Frequency Settings371
Parameters Supported by Modbus Backwards Compatibility with 550372
Additional Parameter Data375
What this Chapter Contains375
Terms and Abbreviations375
Fieldbus Addresses376
Parameter Groups 1377
Parameter Groups 10380
Fault Tracing409
What this Chapter Contains409
Safety409
Indications409
Warnings and Faults409
Pure Events410
Editable Messages410
Warning/Fault History410
Event Log410
Viewing Warning/Fault Information410
Warning Messages412
Fault Messages424
Fieldbus Control through the Embedded Fieldbus Interface (EFB)437
What this Chapter Contains437
System Overview437
Connecting the Fieldbus to the Drive437
Setting up the Embedded Fieldbus Interface439
Setting the Drive Control Parameters441
Basics of the Embedded Fieldbus Interface443
Control Word and Status Word444
References444
Actual Values444
Data Input/Outputs444
Register Addressing444
About the Control Profiles446
Control Word447
Control Word for the ABB Drives Profile447
Control Word for the DCU Profile448
Status Word451
Status Word for the ABB Drives Profile451
Status Word for the DCU Profile452
State Transition Diagrams454
State Transition Diagram for the ABB Drives Profile454
References456
References for the ABB Drives Profile and DCU Profile456
Actual Values457
Actual Values for the ABB Drives Profile and DCU Profile457
Modbus Holding Register Addresses458
Modbus Holding Register Addresses for the ABB Drives Profile and DCU Profile458
Modbus Function Codes459
Exception Codes460
Coils (0Xxxx Reference Set)461
Discrete Inputs (1Xxxx Reference Set)463
Error Code Registers (Holding Registers 400090465
Fieldbus Control through a Fieldbus Adapter467
What this Chapter Contains467
System Overview468
Basics of the Fieldbus Control Interface470
Control Word and Status Word471
References472
Actual Values473
Contents of the Fieldbus Control Word474
Contents of the Fieldbus Status Word476
The State Diagram477
Automatic Drive Configuration for Fieldbus Control478
Setting up the Drive for Fieldbus Control Manually482
Parameter Setting Example: FPBA (PROFIBUS)483
Control Chain Diagrams485
Contents of this Chapter485
Frequency Reference Selection486
Frequency Reference Modification487
Speed Reference Source Selection I488
Speed Reference Source Selection II489
Speed Reference Ramping and Shaping490
Speed Feedback491
Speed Error Calculation492
Speed Controller493
Torque Reference Source Selection and Modification494
Reference Selection for Torque Controller495
Torque Limitation496
Process PID Setpoint and Feedback Source Selection497
Process PID Controller498
External PID Setpoint and Feedback Source Selection499
External PID Controller500
Direction Lock501
Override502
PID Trim Auto Connection503
Parameterization with Drive Composer505
Contents of this Chapter505
Drive Composer505
How to Connect the Drive Composer506
Parameterization with Automation Builder Drive Manager509
Contents of this Chapter509
Automation Builder Drive Manager509

ABB ACS560 - Using the Control Panel

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