ABB OmniCore E10

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Product manual

OmniCore E10

OmniCore

Document ID: 3HAC079399-001

Revision: C

Specifications subject to change without notice.

Main Page

Table of Contents5
Overview of this Manual9
Product Documentation11
Safety13
Safety Information13
Limitation of Liability13
Safety Data14
Requirements on Personnel15
Safety Signals and Symbols16
Safety Signals in the Manual16
Safety Symbols on Controller Labels18
Robot Stopping Functions20
Protective Stop and Emergency Stop20
About Emergency Stop22
Enabling Device and Hold-To-Run Functionality23
Robot Operating Modes24
About the Manual Mode24
About the Automatic Mode26
Safety During Installation and Commissioning27
Safety During Operation30
Safety During Maintenance and Repair31
Safety During Troubleshooting32
Decommissioning33
Controller Description35
Omnicore E1035
Technical Data for Omnicore E10 Controller36
Safety Functions and Safety Related Data for Omnicore E1040
The Unit Is Sensitive to ESD41
Handling of Flexpendant42
Network Security43
Open Source and 3Rd Party Components in Robotware44
ABB Ability45
Installation and Commissioning47
Introduction to Installation and Commissioning47
Installation Activities48
Transporting and Handling49
Unpacking49
Storing50
On-Site Installation51
Required Installation Space51
Mounting the Controller with 19" Rack Mounting Kit53
Mounting the Flexpendant Holder55
Changing the Fan Control Functionality61
Electrical Connections62
Connectors on the Omnicore E10 Controller62
Connecting Cables to the Controller65
Connecting the Manipulator to the Controller71
Fitting the Connector72
Connecting Power Supply to and Grounding the Controller73
Detaching and Attaching a Flexpendant75
Ethernet Networks on Omnicore79
Descriptions for Connectors85
Configuring Robot Stopping Functions96
Programmable Stop Functions99
Installing Add-On Devices102
Installing Integrated Vision102
Initial Test before Commissioning104
Maintenance105
Maintenance Schedule, Omnicore105
Inspection Activities106
Inspection of Controller106
Cleaning Activities107
Cleaning of the Controller Cabinet107
Cleaning the Flexpendant108
Function Tests110
Function Test of Emergency Stop110
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant111
Function Test of Three-Position Enabling Device112
Function Test of Safety Switches113
Function Test of Automatic Stop114
Function Test of General Stop115
Function Test of External Emergency Stop116
Function Test of ESTOP_STATUS Output117
Function Test of Reduced Speed Control118
Repair119
Introduction to Repair119
Replacing Parts Inside the Controller120
Opening the Robot Controller120
Replacing the Fans122
Replacing the Small Fans124
Replacing the Power Unit128
Replacing the Drive Unit135
Replacing the Computer and Logic Unit141
Replacing Parts on the Front Panel147
Replacing the Manipulator Signal (SMB) and Motors Power Unit Harness Assembly147
Replacing the Incoming Mains Connector153
Replacing Parts on the Flexpendant157
Replacing the Power Cable and Power Cable Cover157
Replacing the Joystick Protection161
Replacing the Fasten Strip164
Troubleshooting165
Introduction to Troubleshooting165
Troubleshooting Fault Symptoms167
No Leds Are Lit on the Controller168
Start-Up Failure171
System Update Failure172
Problem Releasing the Robot Brakes173
Problem Starting or Connecting the Flexpendant176
Problem Using the Joystick180
Controller Fails to Start181
Reflashing Firmware Failure182
Inconsistent Path Accuracy183
Controller Is Overheated185
Troubleshooting Units186
Troubleshooting Leds in the Controller186
Troubleshooting the Flexpendant187
Troubleshooting the Drive Unit188
Troubleshooting the Power Unit191
Troubleshooting the Computer and Logic Unit193
Decommissioning195
Introduction195
Environmental Information196
Reference Information199
Introduction199
Applicable Standards200
Unit Conversion201
Standard Toolkit for Controller202
Screw Joints203
Weight Specifications204
Lifting Accessories and Lifting Instructions205
Spare Parts207
Controller Parts208
Controller System Parts209
Mains Connection Parts212
Logic Parts213
Cabinet Parts214
Miscellaneous Parts217
Cables219
Flexpendant Parts220
Manipulator Cables221
Customer Cables - CP/CS Connectors (Option)222
Customer Cables - Ethernet Floor Cables223
Index225

ABB OmniCore E10 - Page 3

Table of Contents

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