1023.6 Installing add-on devices ....................................................................................
1023.6.1 Installing Integrated Vision ........................................................................
1043.7 Initial test before commissioning ..........................................................................
1054 Maintenance
1054.1 Maintenance schedule, OmniCore ........................................................................
1064.2 Inspection activities ...........................................................................................
1064.2.1 Inspection of controller .............................................................................
1074.3 Cleaning activities .............................................................................................
1074.3.1 Cleaning of the controller cabinet ...............................................................
1084.3.2 Cleaning the FlexPendant .........................................................................
1104.4 Function tests ...................................................................................................
1104.4.1 Function test of emergency stop ................................................................
1114.4.2 Function test of manual, auto, and manual full speed mode with FlexPendant ....
1124.4.3 Function test of three-position enabling device .............................................
1134.4.4 Function test of safety switches .................................................................
1144.4.5 Function test of Automatic Stop .................................................................
1154.4.6 Function test of General Stop ...................................................................
1164.4.7 Function test of external emergency stop ....................................................
1174.4.8 Function test of ESTOP_STATUS output .....................................................
1184.4.9 Function test of reduced speed control ........................................................
1195 Repair
1195.1 Introduction to repair .........................................................................................
1205.2 Replacing parts inside the controller .....................................................................
1205.2.1 Opening the robot controller ......................................................................
1225.2.2 Replacing the fans ...................................................................................
1245.2.2.1 Replacing the small fans ...............................................................
1285.2.3 Replacing the power unit ..........................................................................
1355.2.4 Replacing the drive unit ............................................................................
1415.2.5 Replacing the computer and logic unit .........................................................
1475.3 Replacing parts on the front panel ........................................................................
147
5.3.1 Replacing the manipulator signal (SMB) and motors power unit harness
assembly ...............................................................................................
1535.3.2 Replacing the incoming mains connector .....................................................
1575.4 Replacing parts on the FlexPendant .....................................................................
1575.4.1 Replacing the power cable and power cable cover ........................................
1615.4.2 Replacing the joystick protection ................................................................
1645.4.3 Replacing the fasten strip .........................................................................
1656 Troubleshooting
1656.1 Introduction to troubleshooting ............................................................................
1676.2 Troubleshooting fault symptoms ..........................................................................
1686.2.1 No LEDs are lit on the controller .................................................................
1716.2.2 Start-up failure ........................................................................................
1726.2.3 System update failure ..............................................................................
1736.2.4 Problem releasing the robot brakes ............................................................
1766.2.5 Problem starting or connecting the FlexPendant ...........................................
1806.2.6 Problem using the joystick ........................................................................
1816.2.7 Controller fails to start ..............................................................................
1826.2.8 Reflashing firmware failure ........................................................................
1836.2.9 Inconsistent path accuracy .......................................................................
1856.2.10 Controller is overheated ...........................................................................
1866.3 Troubleshooting units ........................................................................................
1866.3.1 Troubleshooting LEDs in the controller ........................................................
1876.3.2 Troubleshooting the FlexPendant ...............................................................
1886.3.3 Troubleshooting the drive unit ...................................................................
1916.3.4 Troubleshooting the power unit ..................................................................
6 Product manual - OmniCore E10
3HAC079399-001 Revision: C
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