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Adtech TV5600-B01 Series - User Manual

Adtech TV5600-B01 Series
133 pages
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TV5600-B01 Series
Dispensing Control System
User Manual

Table of Contents

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Adtech TV5600-B01 Series Specifications

General IconGeneral
CategoryControl Systems
Output Voltage24VDC
Protection ClassIP20
ModelTV5600-B01
Input Voltage100-240V AC
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C

Summary

Foreword

Content of the Manual

Overview of manual's coverage on installation, maintenance, and operation procedures for the system.

Precautions and Explanations

Transport and Storage Precautions

Guidelines for safe handling, stacking, and environmental conditions during transport and storage.

Wiring and Electrical Safety

Essential rules for safe and correct electrical connections and grounding procedures.

Maintenance and Operational Safety

Key safety measures for system maintenance, overhauling, and general operation.

Chapter 1 Basics of Dispenser

Understanding Coordinate Systems

Explanation of polar, spherical, cylindrical, and Cartesian coordinate systems used in dispensing.

Dispenser Coordinate System Explained

Details on the general dispenser mechanism's coordinate system and axis representation.

Key Dispenser Terminology

Definitions of essential terms like pulse equivalent, speed, and acceleration for dispenser operation.

Chapter 2 System Overview

Hardware and Software Features

Comprehensive details on the system's hardware capabilities and software functionalities.

Structure Size and Diagrams

Physical dimensions and structural diagrams for key controller models like MCD904 and ADT-8849.

Handheld Box Button Functions

Detailed explanation of each button's function on the TV5600 handheld control unit.

Chapter 4 Function Configuration of Mechanical Structure

Extrusion Function Configuration

Steps and parameters for setting up the extrusion mode, including axis selection and limits.

Dual Position and Visual Dispensing Setup

Configuration procedures for dual position and visual dispensing modes, including parameter settings.

Chapter 5 Reset Settings

Understanding Reset Parameters

Explanation of key parameters like pulse equivalent, origin port, and reset modes for system initialization.

Origin and Limit Signal Testing

Procedure for testing origin and limit switch signals to ensure proper sensor functionality.

Performing System Reset

Steps and potential issues encountered during the system reset process.

Chapter 6 Basic Teaching Methods

Dispensing Program Operation and Path Constraints

Modes of dispensing operation and rules for composing dispensing paths.

Editing Dispensing Paths

Step-by-step guide for editing dispensing paths, including file selection and teaching points.

Advanced Editing Features

Overview of advanced file editing functions like graphics translation and batch editing.

Chapter 7 File Parameter Settings

Speed Related Parameters

Configuration of track, idle travel, and Z-axis speeds for precise dispensing operations.

Glue Open;Close and Drawing Parameters

Settings for glue gun timing, delays, and drawing-related configurations.

File Base and Other File Parameters

Configuration for file base position and miscellaneous file-specific parameters.

Chapter 8 System Settings

Factory and Motor Feature Parameters

Initial system setup including factory parameters, motor features, and pulse settings.

Input;Output Port Configuration

Configuration of input and output ports for external device integration and signal management.

Structure Configuration and Settings

System settings for machine type, function selection, and axis configurations.

Chapter 9 Monitoring Operation

Monitoring Interface Parameters

Explanation of parameters displayed in the monitoring interface, including file status and error codes.

Machine Operation Modes

Selection and explanation of single-step, simulation, and cycle processing modes.

Chapter 11 Common Fault Analysis

Appendix III: Program Update Methods

Controller Program Update Procedures

Steps for updating firmware on MCD904, ADT-8849, and AMC1600 controllers via serial port.

Appendix IV: TV5600-B01 Handheld Box Program Update Method

Updating Handheld Box via USB Flash Drive

Instructions for updating the TV5600-B01 handheld box software using a USB drive.

Appendix 6: MCD904 Wiring Instructions

MCD904 Input Port Wiring

Details on connecting sensors and external signals to the MCD904 input ports.

MCD904 Output Port Wiring

Guidelines for connecting external devices and indicators to the MCD904 output ports.

Appendix VII: ADT8849 Wiring Instructions

ADT-8849 Input Port Connections

Wiring diagrams and pin descriptions for ADT-8849 input ports.

ADT-8849 Output Port Connections

Wiring diagrams and pin descriptions for ADT-8849 output ports.

Appendix VIII: AMC1600 P Wiring Instructions

AMC-1600 Input Port Wiring

Detailed wiring for AMC-1600 input ports, including terminal pin descriptions.

AMC1600 P Output Port Wiring

Wiring guidelines for AMC1600P output ports, covering common and external connections.

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