Benchmark 1500 - 2000 Boilers
CHAPTER 8 – TROUBLESHOOTING GUIDE
OMM-0097_0E AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 Page 113 of 182
GF-142 Ph.: 800-526-0288 10/01/2015
8.2 ADDITIONAL FAULTS WITHOUT SPECIFIC FAULT MESSAGES
Refer to Table 8-2 to troubleshoot faults which may occur without a specific fault message being displayed.
TABLE 8-2: BOILER TROUBLESHOOTING WITH NO FAULT MESSAGE DISPLAYED
OBSERVED INCIDENT PROBABLE CAUSES CORRECTIVE ACTION
Hard Light-Off
1. Clogged/damaged Gas Injector
on Igniter-Injector (Figure 8-1).
2.
Defective Staged Ignition
Solenoid (Figure 8-1).
1. Disconnect the Staged Ignition Assembly solenoid from
the Gas injector Tube of the Igniter-Injector (Figure 8-1)
and inspect Gas Injector to ensure it is not clogged or
damaged.
2. Close the 2” Manual Shutoff Valve. Attempt to start the unit
and listen for a “clicking” sound that the Staged Ignition
Solenoid makes during Ignition Trial. If “clicking” sound is
not heard after 2 or 3 attempts, replace the Staged Ignition
Fluctuating Gas Pressure
1. Gas pressure going into unit is
fluctuating.
2. Damping Orifice not installed.
1. Stabilize gas pressure going into unit. If necessary,
troubleshoot Building Supply Regulator.
2. Check to ensure that the Damping Orifice is installed in the
SSOV Actuator shown in Figure 8-2. (For IRI (DBB) Gas
Trains, the Damping Orifice is installed in the downstream
Air/Fuel Valve “hunting” at
1. IGST and Power Supply Boards
in Control Box are outdated.
1. Check to ensure that the IGST and Power Supply Boards