3. MAINTENANCE MANUAL ....................................................................................................................99
3.1. Safety and other measures for machine maintenance ....................................................................101
3.1.1. Safety of machine maintenance .................................................................................................................................................................... 101
3.1.2. Fire precautions during operation media exchanges............................................................................................................................ 101
3.1.3. Ecological and hygienic principles ............................................................................................................................................................... 102
3.2. Specication of uids .........................................................................................................................103
3.2.1. Engine oil ............................................................................................................................................................................................................... 103
3.2.2. Fuel ........................................................................................................................................................................................................................... 104
3.2.3. Coolant .................................................................................................................................................................................................................. 105
3.2.4. Hydraulic oil .......................................................................................................................................................................................................... 105
3.2.5. Gearbox oil ........................................................................................................................................................................................................... 106
3.2.6. Lubricating grease .............................................................................................................................................................................................. 106
3.2.7. ACE drum cooling liquid .................................................................................................................................................................................. 106
3.2.8. Vibrator cooling mixture .................................................................................................................................................................................. 106
3.2.9. Windshield washer liquid ................................................................................................................................................................................ 106
3.3. Fills .......................................................................................................................................................107
3.4. Lubrication and Maintenance Chart .................................................................................................108
3.5. Lubrication Chart ................................................................................................................................110
3.6. Individual Operations of Maintenance .............................................................................................112
After 20 hours of operation (daily)
....................................................................................................113
3.6.1. Engine oil level check ........................................................................................................................................................................................ 113
3.6.2. Engine cooling liquid level check ................................................................................................................................................................. 114
3.6.3. Hydraulic tank oil level check ......................................................................................................................................................................... 115
3.6.4. Crankcase breather tube .................................................................................................................................................................................. 115
3.6.5. Check of the fan and engine belt condition ............................................................................................................................................ 116
3.6.6. Checking the vacuum valve of the air cleaner ......................................................................................................................................... 117
3.6.7. Checking warning and control devices ...................................................................................................................................................... 118
After 100 hours of operation (weekly) ..............................................................................................119
3.6.8. Checking the tyre pressure ............................................................................................................................................................................. 119
After 250 hours of operation (3 months) ..........................................................................................120
3.6.9. Checking the engine inlet piping ................................................................................................................................................................. 120
3.6.10. Check of the fan and engine belt condition ............................................................................................................................................ 121
3.6.11. Check of coolers .................................................................................................................................................................................................. 122
3.6.12. Battery check ........................................................................................................................................................................................................ 123
3.6.13. Air lter sensor check ........................................................................................................................................................................................ 125
3.6.14. Machine lubrication ........................................................................................................................................................................................... 126
3.6.15. Checking oil in the vibrator ............................................................................................................................................................................. 129
3.6.16. Check of oil level in the travel gearboxes ................................................................................................................................................... 131
3.6.17. Inspect the pad foot segments ...................................................................................................................................................................... 134