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TUONO V4 R a-PRC ABS
APRILIA TUONO V4 R a-PRC ABS User Manual
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•
lower bushing;
•
plunger.
If there is evidence of excessive wear or damage,
replace the component concerned.
CAUTION
REMOVE ANY IMPURITIES FROM THE BUSHINGS, BEING
CAREFUL NOT TO SCRATCH THEIR SURFACES.
Replace the following components with new ones:
•
seal ring;
•
dust gaiter;
Suspensions
TUONO V4 R a-PRC ABS
SUSP - 404
403
405
Table of Contents
Man: TUONO V4 R a-PRC ABS
5
Cap:Characteristics
6
Sez:Rules
7
Sez:Safety rules
7
Sez:Maintenance rules
8
Sez:Running-in
10
Sez:Vehicle identification
11
Sez:Dimensions and mass
11
Sez:Engine
12
Sez:Transmission
12
Sez:Capacities
12
Sez:Drive chain
13
Sez:Electrical system
13
Sez:Frame and suspensions
13
Sez:Brakes
14
Sez:Wheels and tyres
14
Sez:Supply
15
Sez:Tightening Torques
15
Sez:Chassis
15
Sez:Front side
15
Sez:Central part
23
Sez:Back side
32
Sez:Engine
39
Cap:Special tools
52
Cap:Maintenance
60
Sez:Scheduled maintenance table
61
Sez:Recommended products
62
Sez:Spark plug
62
Sez:Engine oil
63
Sez:Check
63
Sez:Replacement
64
Sez:Engine oil filter
65
Sez:Air filter
65
Sez:Checking the valve clearance
67
Sez:Front cylinder head valves
68
Sez:Rear cylinder head valves
75
Sez:Calibrated pad thickness
81
Cap:Troubleshooting
84
Sez:The engine does not start
86
Cap:Engine
259
Sez:Gearbox
260
Sez:Diagram
261
Sez:Removing the gearbox
261
Sez:Gearbox shafts
263
Sez:Disassembling the gearbox
263
Sez:Checking the primary shaft
264
Sez:Checking the secondary shaft
265
Sez:Checking the desmodromic drum
265
Sez:Checking the forks
265
Sez:Assembling the gearbox
266
Sez:Gear selector
269
Sez:Removing the gear selector
269
Sez:Checking the gear selector
270
Sez:Reassembling the gear selector
271
Sez:Starter motor
271
Sez:Removing the idle gear
271
Sez:Start-up system check
271
Sez:Fitting the idle gear
272
Sez:Generator side
273
Sez:Removing the flywheel cover
273
Sez:Magneto flywheel removal
274
Sez:Inspecting the cover components
275
Sez:Installing the flywheel
276
Sez:Flywheel cover installation
276
Sez:Clutch side
277
Sez:Removing the clutch cover
278
Sez:Disassembling the clutch
279
Sez:Checking the clutch plates
282
Sez:Checking the clutch housing
282
Sez:Checking the pusher plate
283
Sez:Checking the clutch hub
283
Sez:Checking the springs
283
Sez:Assembling the clutch
284
Sez:Installing the clutch cover
290
Sez:Heads
292
Sez:Head cover removal
294
Sez:Front head
295
Sez:Removing camshafts
295
Sez:Inspecting camshafts
298
Sez:Installing camshafts
299
Sez:Front head removal
302
Sez:Front head check
306
Sez:Front head fitting
306
Sez:Rear head
313
Sez:Removing camshafts
313
Sez:Inspecting camshafts
316
Sez:Installing camshafts
317
Sez:Rear head removal
320
Sez:Rear head check
323
Sez:Rear head fitting
324
Sez:Valves
330
Sez:Valve removal
330
Sez:Valve check
331
Sez:Valve installation
333
Sez:Crankcase
334
Sez:Balancing countershaft removal
337
Sez:Balancing countershaft fitting
341
Sez:Main transmission gear removal
342
Sez:Installing the primary drive gear
343
Sez:Preparation
344
Sez:Crankcase opening
345
Sez:Removing connecting rods - pistons
346
Sez:Crankshaft removal
347
Sez:Bearing removal
348
Sez:Bushing removal
349
Sez:Crankshaft check
350
Sez:Balancing countershaft check
350
Sez:Connecting rod check
350
Sez:Inspecting pistons
351
Sez:Selecting connecting rods
352
Sez:Bushing selection
354
Sez:Bearing fitting
359
Sez:Bushing fitting
361
Sez:Crankshaft fitting
363
Sez:Installing connecting rods - pistons
365
Sez:Crankcase closing
369
Sez:Thermal group
371
Sez:Lubrication
372
Sez:Oil pump
373
Sez:Removing
373
Sez:Installing
375
Sez:Removing the oil sump
377
Sez:Blow-by
378
Sez:SAS valve
379
Sez:Diagram
379
Sez:Inspecting the one-way valve
379
Cap:Suspensions
391
Sez:Front
392
Sez:Removing the front wheel
392
Sez:Checking the front wheel
393
Sez:Handlebar
395
Sez:Front fork
396
Sez:Diagram
396
Sez:Adjustment
397
Sez:Removing the fork legs
398
Sez:Draining oil
398
Sez:Disassembling the fork
401
Sez:Checking the components
403
Sez:Reassembling the fork
405
Sez:Filling oil
409
Sez:Steering damper
410
Sez:Steering bearing
410
Sez:Adjusting play
411
Sez:Rear
413
Sez:Removing the rear wheel
414
Sez:Checking the rear wheel
416
Sez:Shock absorbers
421
Sez:Adjusting
422
Sez:Removing
424
Sez:Linkages
425
Sez:Removing
425
Cap:Chassis
427
Sez:Swinging arm
429
Sez:Removing
430
Sez:Checking
432
Sez:Installing
433
Sez:Drive chain
436
Sez:inspection
436
Sez:Adjusting
437
Sez:Chain sliders
439
Sez:Stand
440
Sez:Side stand
440
Sez:Exhaust
441
Sez:Removing the tail pipe
442
Sez:Removing the catalytic converter
443
Sez:Removing the exhaust manifold
444
Sez:Butterfly valve in exhaust
446
Sez:Engine oil cooler
447
Sez:Removing
448
Cap:Bodywork
494
Sez:Seat
502
Sez:Driving mirrors
503
Sez:Instrument panel
503
Sez:Headlight fairing
504
Sez:Side body panels
506
Sez:Side fairings
506
Sez:Fairing mounting panels
507
Sez:Air box
507
Sez:Rear mudguard
510
Sez:Lower cowl
510
Sez:Fuel tank
511
Sez:Front mudguard
512
Sez:Instrument cluster support
512
Sez:Tail guard
515
Sez:Side air deflectors
518
4
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APRILIA TUONO V4 R a-PRC ABS Specifications
General
Brand
APRILIA
Model
TUONO V4 R a-PRC ABS
Category
Motorcycle
Language
English
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