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Banner AG4 Series User Manual
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Banner AG4 Series Safety
Laser Scanner
Table 1. Input Logic for Field Pair Control
Field P
air
Control Inpu
t Wire
Description
FP1
FP2
FP3
FP4
1
1
0
0
0
Fi
eld
pair 1 is active
2
0
1
0
0
Field pair 2 is activ
e
3
0
0
1
0
Field pair 3 is activ
e
4
0
0
0
1
Field pair 4 is activ
e
5
1
1
1
0
Field pair 5 is activ
e
6
1
1
0
1
Field pair 6 is activ
e
7
1
0
1
1
Field pair 7 is activ
e
8
0
1
1
1
All fi
elds are
deacti
vated
WARN
ING
. . .
Scanner out
puts
rem
ain
ON
Key:
Logic
1 = 30
V
dc
max, 16V
min
Logic 0 = < 3
V
dc
Figure 1
-
9.
Example Field Pair Switchover timing diag
rams
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
15
17
Table of Contents
Safety Standards Applicable to Use of this Product
2
About this Document
3
Table of Contents
4
Certificate of Adequacy
2
1 Overview
7
Status Display
7
Mounting System (Optional)
8
Machine Interface X1 Configplug
8
Product Labels
9
Product Identification Plate
9
Safety Notice
9
Proper Use and Intended Purpose
9
Security Protocol and Checkout Procedures
10
Designated Person
10
Qualified Person
10
Responsibility for Safety
10
Passwords
11
Providing Information for Use
11
Laser
11
High Voltage
11
Handling the Scanner
12
Scanner Limitations
12
Basic Operation Functions
12
Start/Restart (Reset) Interlock
13
Start Test
14
Dust Suppression
14
Field Pairs: Independently Activated Protective and Warning Fields
14
Reference Contour (Surface) Monitoring
17
Alarm (Auxiliary) Outputs
17
2 Models and Specifications
19
Models, Accessories and Replacement Parts
19
Cordsets and Connections
19
Accessories
19
Replacement Parts
20
Specifications
20
Dimensions
22
Connector Plug Assignments
24
3 Installation
26
Basic Installation Procedure
27
Protective Field and Warning Field Considerations
28
Mechanical Installation Considerations
29
Unmonitored Areas
29
Needle- and Cone-Shaped Protective Field Contours
31
Adjacent Scanners
32
Positioning Horizontal Protective Fields for Stationary Applications
33
Minimum Safety (Separation) Distance - Stationary Applications (US Standards)
34
Minimum Safety Distance - Stationary Applications (European Standards)
36
Pass-Through Hazards
38
Reset (Start/Restart) Switch Location
39
Supplemental Safeguarding
39
Additional Installation Considerations for Mobile Applications
40
Mounting
41
Configuration Considerations
41
Protective Field Area - Length and Width
42
Mobile Side Guarding on Agvs (Vertical Protective Fields)
46
Electrical Connections
47
Routing Cables
47
Initial Electrical Connections
48
Scanner Initial Checkout
48
Initial Power-Up and Configuration of the Scanner
49
Initial Optical Field Verification
49
Trip Test (Protective and Warning Field Verification)
50
Electrical Interface to the Guarded Machine
51
Permanent Hookup
51
OSSD Output Connections
51
FSD Interfacing Connections
52
Machine Primary Control Elements and External Device Monitoring
53
Notice Regarding Mpces
54
Alarm (Auxiliary) Output
54
Preparing for System Operation
54
4 System Operation and Configuration
58
Security Protocol
58
System Configuration Settings
58
Using the Configuration Wizard
58
Configuration Wizard: Changing Protective and Warning Fields
64
Configuration Wizard: Saving the Configuration
66
Connecting the PC to the Scanner
66
Establishing Communications between the PC and the Scanner
67
Opening a Configuration File (".Rs" Files)
68
Downloading a Configuration to the Scanner
69
Start/Restart Interlock (Reset) Procedures
69
Resetting the System
69
Status Indicators
69
Normal Operation
69
System Power-Up
70
During Run Mode
70
Determining Response Time
70
Periodic Checkout Requirements
71
5 Troubleshooting and Maintenance
72
Troubleshooting Lockout Conditions
72
Scanner LED Status Display
72
LED Status Displays
74
LED Warning and Error Displays
75
Scanner Error Codes
76
Communication Errors and Loss of Communication
82
Ag4Soft Pop-Up Error Messages
82
Electrical and Optical Noise
83
Servicing and Maintenance
83
Removing the Scanner from the Machine
83
Cleaning the Front Screen (Window) and Scatter Screens
83
Cleaning the Scatter Screens
84
Changing the Front Screen (Window)
85
Calibrating the Front Screen (Window)
86
Scanner Replacement Procedure
87
Repairs and Warranty Service
87
6 Safety System Testing
88
Schedule of Checkouts
88
Commissioning Checkout
89
Shift/Daily Checkout
91
Semi-Annual (Six-Month) Checkout
91
7 Glossary
92
List of Abbreviations
92
List of Terms
92
EC Declaration of Conformity
94
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Original Instructions
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Banner AG4 Series Specifications
General
Brand
Banner
Model
AG4 Series
Category
Scanner
Language
English
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