Banner AG4 Series Safety Laser Scanner
3. Installation .............................................................................................................. 26
3.1 Basic Installation Procedure................................................................................... 27
3.2 Protective Field and Warning Field Considerations ............................................... 28
3.3 Mechanical Installation Considerations .................................................................. 29
3.3.1 Unmonitored Areas ....................................................................................................... 29
3.3.2 Needle- and Cone-Shaped Protective Field Contours ................................................... 31
3.3.3 Adjacent Scanners ........................................................................................................ 32
3.3.3 Positioning Horizontal Protective Fields for Stationary Applications ............................... 33
3.3.4 Minimum Safety (Separation) Distance – Stationary Applications (US Standards) ......... 34
3.3.5 Minimum Safety Distance – Stationary Applications (European Standards) .................. 36
3.3.6 Pass-Through Hazards ................................................................................................. 38
3.3.7 Reset (Start/Restart) Switch Location ............................................................................ 39
3.3.8 Supplemental Safeguarding .......................................................................................... 39
3.4 Additional Installation Considerations for Mobile Applications ............................... 40
3.4.1 Mounting ....................................................................................................................... 41
3.4.2 Configuration Considerations ........................................................................................ 41
3.4.3 Protective Field Area – Length and Width ..................................................................... 42
3.4.4 Mobile Side Guarding on AGVs (Vertical Protective Fields) ........................................... 46
3.5 Electrical Connections ........................................................................................... 47
3.5.1 Routing Cables ............................................................................................................. 47
3.5.2 Initial Electrical Connections.......................................................................................... 48
3.6 Scanner Initial Checkout ........................................................................................ 48
3.6.1 Initial Power-Up and Configuration of the Scanner ........................................................ 49
3.6.2 Initial Optical Field Verification ...................................................................................... 49
3.6.3 Trip Test (Protective and Warning Field Verification) ..................................................... 50
3.7 Electrical Interface to the Guarded Machine .......................................................... 51
3.7.1 Permanent Hookup ....................................................................................................... 51
3.7.2 OSSD Output Connections ........................................................................................... 51
3.7.2 FSD Interfacing Connections......................................................................................... 52
3.7.3 Machine Primary Control Elements and External Device Monitoring ............................. 53
Notice Regarding MPCEs ............................................................................................ 54
3.7.4 Alarm (Auxiliary) Output ................................................................................................ 54
3.8 Preparing for System Operation ............................................................................. 54
4. System Operation and Configuration ................................................................. 58
4.1 Security Protocol .................................................................................................... 58
4.2 System Configuration Settings ............................................................................... 58
4.2.1 Using the Configuration Wizard ..................................................................................... 58
4.2.2 Configuration Wizard: Changing Protective and Warning Fields .................................... 64
4.2.3 Configuration Wizard: Saving the Configuration ............................................................ 66
4.3 Connecting the PC to the Scanner ......................................................................... 66
4.3.1 Establishing Communications Between the PC and the Scanner .................................. 67
4.4 Opening a Configuration File (“.rs” files) ................................................................ 68
4.5 Downloading a Configuration to the Scanner ......................................................... 69
4.6 Start/Restart Interlock (Reset) Procedures ............................................................ 69
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