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Bosch 4100XC - User Manual

Bosch 4100XC
156 pages
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1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
4100XC
Operating/Safety Instructions
Consignes d’utilisation/de sécurité
Instrucciones de funcionamiento y seguridad
IMPORTANT
Read Before Using
IMPORTANT
Lire avant usage
IMPORTANTE
Leer antes de usar
For English Version
See page 2
Version française
Voir page 49
Versión en español
Ver la página 102
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1600A01Z1U.qxp_4100XC 10/31/19 1:21 PM Page 1

Table of Contents

Questions and Answers

  • W
    woodsrebeccaJul 28, 2025
    Why is the tilt lock handle elevation wheel hard to move on my Bosch Saw?
    • O
      oliviadeckerJul 28, 2025
      The tilt lock handle or elevation wheel on your Bosch saw might be hard to move because: * The blade tilt lock handle wasn't loosened when making a tilt adjustment. * There's sawdust on the depth screw threads.
  • Z
    zmooreAug 3, 2025
    What to do if my Bosch 4100XC Saw will not start?
    • S
      Shelby BraunAug 3, 2025
      If your Bosch Saw won't start, here are a few things to check: * Make sure the power cord is properly plugged in. If not, plug it in. * Check the fuse or circuit breaker. If it's tripped, replace the fuse or reset the breaker. * The cord or switch may be damaged. In this case, the cord or switch should be replaced by an authorized Bosch service center.
  • C
    cheryl37Aug 9, 2025
    Why does my Bosch 4100XC Saw cut binds, burns, stalls motor when ripping?
    • S
      santosjodyAug 9, 2025
      If your Bosch saw binds, burns, or stalls when ripping, it could be due to several reasons: * A dull blade with an improper tooth set: Sharpen or replace the blade. * A warped board: Ensure the concave or hollow side faces down and feed the board slowly.
  • J
    joseph06Aug 14, 2025
    Why does my Bosch Saw blade does not come up to speed?
    • B
      Billy PattonAug 15, 2025
      If the blade on your Bosch saw isn't reaching full speed, it might be because: * The extension cord is too light or too long: Replace it with a suitable cord. * There's low house voltage: Contact your electric company.
  • A
    amber14Aug 21, 2025
    What to do if my Bosch 4100XC has excessive vibration?
    • L
      lisa60Aug 21, 2025
      Excessive vibration in your Bosch Saw can stem from several issues: * A blade that is out of balance: Replace the blade with a different one. * The saw is not securely mounted: Tighten all mounting hardware. * The arbor nut is not tight.

Summary

Operating Safety Instructions

General Power Tool Safety Warnings

Safety Instructions for Table Saws

Guarding Related Warnings

Importance of keeping guards in place and ensuring they function correctly.

Cutting Procedures Warnings

Warnings and precautions for various cutting operations to prevent injury.

Kickback Causes and Related Warnings

Table Saw Operating Procedure Warnings

Additional Safety Rules

Intended Use

Getting To Know Your Table Saw

Unpacking And Checking Contents

Tools Needed For Assembly

Assembly

Selecting and Changing the Blade

USING THE CORRECT BLADE

Specifies the required blade specifications for optimal performance and safety.

CHANGING THE BLADE

Storage, Transportation, and Mounting

Mounting the Table Saw

Adjustments

Adjusting Blade Parallel to the Miter Gauge Slots

How to ensure the blade is perfectly parallel to the miter gauge slots for accurate cuts.

Miter Gauge Adjustment

Rip Fence Adjustments

Aligning Rip Fence

Procedure to ensure the rip fence is parallel to the saw blade, preventing kickback.

Riving Knife Alignment

Checking Riving Knife Alignment

Procedure to verify the correct alignment of the riving knife.

Adjusting Riving Knife

Adjusting 0 and 45 Degree Positive Stops

Basic Table Saw Operation

Using the Smart Guard System

Guidance on operating the integrated safety guard system for maximum protection.

Riving Knife; Splitter

Anti-Kickback Device

How the anti-kickback device functions and how to attach/remove it.

Making Miter Gauge Auxiliary Facing

Using the Push Stick, Push Block, and Auxiliary Fence

Proper techniques for using the created work helpers during cuts.

Push Block

Using The Rip Fence

Ripping, Bevel Ripping, Resawing and Rabbeting

Specific operations performed using the rip fence and auxiliary devices.

Ripping

Detailed procedure for cutting wood lengthwise along the grain.

Using The Miter Gauge

Crosscutting, Miter Cutting, Bevel Cutting, Compound Miter Cutting

Explains various cuts performed using the miter gauge.

Crosscutting

Specific method for making square cuts across the wood grain.

Repetitive Crosscutting

Miter Cutting

Non-Thru Cutting

Rabbeting

Dado Cutting

Installing a Dado Set

Steps for safely installing a dado blade set onto the saw arbor.

Using Stacked Dado Sets

Precautions and methods for using stacked dado blades for wider grooves.

Installing a dado stack

Installing a Molding Head Set

General Maintenance

Troubleshooting

Bosch 4100XC Specifications

General IconGeneral
Motor Power15 Amps
Blade Diameter10 inches
Arbor Size5/8 inch
No Load RPM3, 650 RPM
Rip Capacity25 Inches
Voltage120V
Max. Depth of Cut at 90 Deg.3-1/8 inches
Max. Depth of Cut at 45 Deg.2-1/4 Inches
Dust Collection Port Size2-1/2 inches

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