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Buhler SnackFix - User Manual

Buhler SnackFix
105 pages
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Operating Instructions
SnackFix
Read the instructions carefully
prior to any installations!

Table of Contents

Other manuals for Buhler SnackFix

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Summary

1 Overview

1.1 Overview

Provides a general overview of the machine's components and layout.

1.2 Short description

Briefly describes the machine's purpose: producing confectionery products.

1.3 Other applicable documents

Lists additional documents relevant to the machine's operation and components.

2 Safety

2.1 Symbol declaration

Explains safety symbols, signal words, and their meanings for hazard communication.

2.2 Intended Use

Defines the machine's purpose and warns against misuse.

2.3 Responsibility of the operator

Details the duties and legal responsibilities of the machine operator.

2.4 Employee requirements

Outlines necessary qualifications, training, and requirements for personnel.

2.5 Personal safety gear

Specifies the required personal protective equipment for safe operation.

2.6 Basic hazards

Identifies general hazards at the workstation and associated safety advice.

2.7 Safety installations

Describes the position and function of the machine's safety installations.

2.8 Secure against restarting

Provides procedures for securing the machine to prevent accidental restart.

2.9 Stopping in Case of Emergency

Details steps for immediate machine shutdown and actions during emergencies.

2.10 Labeling

Explains the meaning of labels and signs used on the machine for safety.

Crushing hazard

Explains the label for crushing hazards.

Hot Surface

Explains the label for hot surface hazards.

Safety First

Explains the label indicating trained personnel are required.

No direct water jet

Explains the label prohibiting water jets.

Signs inside the electric cabinet

Describes specific labels found within the electric cabinet.

2.11 Environmental Protection

Provides guidelines for handling and disposing of environmentally hazardous substances.

3 Technical Data

3.1 General Data

Presents general specifications of the machine, including serial numbers and type.

3.2 Measures

Lists the physical dimensions and weight of the machine.

3.3 Connection Values

Details electrical connection values required for machine operation.

3.4 Capacity Values

Specifies operational parameters such as operating speed.

3.5 Operating Conditions

Defines the recommended temperature and humidity ranges for operation.

3.6 Noise Emission

States the noise level emitted by the machine during operation.

3.7 Name Plate

Describes information found on machine and control cabinet name plates.

4 Design and Function

4.1 Overview

Provides a general overview of the machine's components and their basic functions.

4.2 Component Description

Detailed description of each major component of the machine.

4.3 Connections

Explains how the machine connects to external power sources.

4.4 Workplace

Describes the location of the operating personnel's workplace.

5 Transport, packaging and storage

5.1 Safety instructions for transport

Provides safety guidelines for handling and transporting the machine.

5.2 Symbols on the packaging

Explains the meaning of symbols found on the machine's packaging.

5.3 Transport inspection

Details procedures for checking deliveries for completeness and transport damage.

5.4 Transport

Describes methods for transporting the machine using forklifts or cranes.

5.5 Packaging

Describes the machine's packaging and guidelines for handling packaging material.

5.6 Storage

Specifies conditions for storing the machine's packaging.

6 Installation and First Start-Up

6.1 Safety

Highlights safety risks associated with improper installation and start-up.

6.2 Requirements at the Installation Site

Lists the conditions that must be met at the installation site.

7 Operation

7.1 Safety

Covers safety precautions related to improper operation of the machine.

7.2 Switching on and off

Provides instructions on how to safely switch the machine on and off.

7.3 Stopping in Case of Emergency

Details procedures for emergency machine shutdown.

7.4 Adjustments and preparations

Describes necessary adjustments and preparations before operating the machine.

7.5 Adjusting the Knife Follow Movement with Eccentric Control

Explains how to adjust knife follow movement and belt speed settings.

7.6 Actions after usage

Outlines the steps to take after finishing machine operation, including cleaning.

8 Maintenance

8.1 Safety

Highlights safety precautions related to electrical systems and stored charges during maintenance.

8.2 Maintenance Plan

Provides a schedule and description of required maintenance tasks.

9 Lubricate the machine

Lubrication list

Lists lubricants, quantities, and intervals for machine lubrication.

10 Malfunctions

10.1 Safety

Safety precautions related to electrical hazards and stored charges during malfunction.

10.2 Behavior in Case of Malfunction

Guidance on how to react to malfunctions and determine their cause.

10.3 Malfunction signal

Describes how machine errors are indicated.

10.4 Acknowledge malfunction

Procedure for acknowledging and clearing machine errors.

10.5 Malfunction Chart

Table listing common failures, their reasons, corrective measures, and personnel.

11 Dissassembly and Disposal

11.1 Safety

Safety precautions for electrical systems, moving, and hot components during disassembly.

11.2 Disassembly

Steps and procedures for safely disassembling machine components.

11.3 Disposal

Guidelines for recycling and disposing of disassembled machine parts.

12 Spare Parts

Order spare parts

Information on how to order spare parts and required details.

13 Appendix

A Operating instructions control panel

References to the operator manual for control panel instructions.

B Certificates

Lists relevant certificates, e.g., FDA.

C Safety data sheets

Indicates where to find safety data sheets.

D Drawings

Lists available technical drawings of the machine.

E Wiring diagram

Provides the wiring diagram number.

F Spare parts lists; Spare parts drawings

References to spare parts lists and drawings.

G Supplier documentation - Specifications

Lists supplier documentation for specific machine components.

Summary

1 Overview

1.1 Overview

Provides a general overview of the machine's components and layout.

1.2 Short description

Briefly describes the machine's purpose: producing confectionery products.

1.3 Other applicable documents

Lists additional documents relevant to the machine's operation and components.

2 Safety

2.1 Symbol declaration

Explains safety symbols, signal words, and their meanings for hazard communication.

2.2 Intended Use

Defines the machine's purpose and warns against misuse.

2.3 Responsibility of the operator

Details the duties and legal responsibilities of the machine operator.

2.4 Employee requirements

Outlines necessary qualifications, training, and requirements for personnel.

2.5 Personal safety gear

Specifies the required personal protective equipment for safe operation.

2.6 Basic hazards

Identifies general hazards at the workstation and associated safety advice.

2.7 Safety installations

Describes the position and function of the machine's safety installations.

2.8 Secure against restarting

Provides procedures for securing the machine to prevent accidental restart.

2.9 Stopping in Case of Emergency

Details steps for immediate machine shutdown and actions during emergencies.

2.10 Labeling

Explains the meaning of labels and signs used on the machine for safety.

Crushing hazard

Explains the label for crushing hazards.

Hot Surface

Explains the label for hot surface hazards.

Safety First

Explains the label indicating trained personnel are required.

No direct water jet

Explains the label prohibiting water jets.

Signs inside the electric cabinet

Describes specific labels found within the electric cabinet.

2.11 Environmental Protection

Provides guidelines for handling and disposing of environmentally hazardous substances.

3 Technical Data

3.1 General Data

Presents general specifications of the machine, including serial numbers and type.

3.2 Measures

Lists the physical dimensions and weight of the machine.

3.3 Connection Values

Details electrical connection values required for machine operation.

3.4 Capacity Values

Specifies operational parameters such as operating speed.

3.5 Operating Conditions

Defines the recommended temperature and humidity ranges for operation.

3.6 Noise Emission

States the noise level emitted by the machine during operation.

3.7 Name Plate

Describes information found on machine and control cabinet name plates.

4 Design and Function

4.1 Overview

Provides a general overview of the machine's components and their basic functions.

4.2 Component Description

Detailed description of each major component of the machine.

4.3 Connections

Explains how the machine connects to external power sources.

4.4 Workplace

Describes the location of the operating personnel's workplace.

5 Transport, packaging and storage

5.1 Safety instructions for transport

Provides safety guidelines for handling and transporting the machine.

5.2 Symbols on the packaging

Explains the meaning of symbols found on the machine's packaging.

5.3 Transport inspection

Details procedures for checking deliveries for completeness and transport damage.

5.4 Transport

Describes methods for transporting the machine using forklifts or cranes.

5.5 Packaging

Describes the machine's packaging and guidelines for handling packaging material.

5.6 Storage

Specifies conditions for storing the machine's packaging.

6 Installation and First Start-Up

6.1 Safety

Highlights safety risks associated with improper installation and start-up.

6.2 Requirements at the Installation Site

Lists the conditions that must be met at the installation site.

7 Operation

7.1 Safety

Covers safety precautions related to improper operation of the machine.

7.2 Switching on and off

Provides instructions on how to safely switch the machine on and off.

7.3 Stopping in Case of Emergency

Details procedures for emergency machine shutdown.

7.4 Adjustments and preparations

Describes necessary adjustments and preparations before operating the machine.

7.5 Adjusting the Knife Follow Movement with Eccentric Control

Explains how to adjust knife follow movement and belt speed settings.

7.6 Actions after usage

Outlines the steps to take after finishing machine operation, including cleaning.

8 Maintenance

8.1 Safety

Highlights safety precautions related to electrical systems and stored charges during maintenance.

8.2 Maintenance Plan

Provides a schedule and description of required maintenance tasks.

9 Lubricate the machine

Lubrication list

Lists lubricants, quantities, and intervals for machine lubrication.

10 Malfunctions

10.1 Safety

Safety precautions related to electrical hazards and stored charges during malfunction.

10.2 Behavior in Case of Malfunction

Guidance on how to react to malfunctions and determine their cause.

10.3 Malfunction signal

Describes how machine errors are indicated.

10.4 Acknowledge malfunction

Procedure for acknowledging and clearing machine errors.

10.5 Malfunction Chart

Table listing common failures, their reasons, corrective measures, and personnel.

11 Dissassembly and Disposal

11.1 Safety

Safety precautions for electrical systems, moving, and hot components during disassembly.

11.2 Disassembly

Steps and procedures for safely disassembling machine components.

11.3 Disposal

Guidelines for recycling and disposing of disassembled machine parts.

12 Spare Parts

Order spare parts

Information on how to order spare parts and required details.

13 Appendix

A Operating instructions control panel

References to the operator manual for control panel instructions.

B Certificates

Lists relevant certificates, e.g., FDA.

C Safety data sheets

Indicates where to find safety data sheets.

D Drawings

Lists available technical drawings of the machine.

E Wiring diagram

Provides the wiring diagram number.

F Spare parts lists; Spare parts drawings

References to spare parts lists and drawings.

G Supplier documentation - Specifications

Lists supplier documentation for specific machine components.

Buhler SnackFix Specifications

General IconGeneral
BrandBuhler
ModelSnackFix
CategoryIndustrial Equipment
LanguageEnglish

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