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Canon imageRUNNER 5065 series User Manual

Canon imageRUNNER 5065 series
596 pages
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Feb 26 2007
Service Manual
iR5075/5065/5055 Series

Table of Contents

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Canon imageRUNNER 5065 series Specifications

General IconGeneral
Print Resolution1200 x 1200 dpi
Copy Resolution600 x 600 dpi
Scan Resolution600 x 600 dpi
FunctionsPrint, Copy, Scan
Print Speed (B/W)65 ppm
Warm-up TimeLess than 30 seconds
Paper SizesLetter, Legal, Executive, Custom sizes
Duplex PrintingStandard
Copy SpeedUp to 65 ppm (Letter)
Multiple CopyUp to 999 copies
Zoom25-400%
Scan DestinationsE-mail
InterfaceUSB 2.0, Ethernet
Network ConnectivityEthernet (10/100Base-TX)
Operating System CompatibilityWindows, Mac
Power Consumption1.5 kW
DisplayTouch-screen LCD

Summary

Chapter 1 Introduction

1.1 System Construction

Details the system configurations with various accessories for pickup, delivery, printing, and transmission.

1.2 Product Specifications

Lists names of parts, external views, cross-sections, and usage of the machine.

Chapter 2 Installation

2.1 Making Pre-Checks

Covers pre-installation checks including installation space, accessory combination, and contents verification.

2.2 Unpacking and Installation

Provides procedures for unpacking the machine and installing various components like the scanner, fixing assembly, and pickup assembly.

2.3 Checking the Connection to the Network

Details how to check network connectivity using Ping command and remote host address.

2.4 Troubleshooting the Network

Offers troubleshooting steps for network connection failures, including cable checks and loopback/local host address checks.

2.5 Installing the Card Reader

Covers installation procedures and notices for the card reader accessory.

2.6 Installing the Original Holder

Provides instructions for checking contents and installing the original holder.

2.7 Installing the Reader Heater

Details checking contents and installation procedures for the reader heater.

2.8 Installing the Cassette Heater

Covers checking components, power-off procedures, and installation of the cassette heater.

2.9 Installing the Deck Heater

Details checking parts to install for the deck heater unit.

2.10 Installing the Deck Heater (Large Deck)

Describes checking parts to install for the large deck heater.

2.11 Installing the Voice Guidance Kit

Provides points to keep in mind during installation and checks for the voice guidance kit.

Chapter 3 Basic Operation

3.1 Construction

Explains the functional construction and wiring diagram of the major PCBs.

3.2 Basic Sequence

Details basic sequences of operation at power-on and during copying/printing.

Chapter 4 Main Controller

4.1 Construction

Describes the construction and mechanisms of the main controller block.

4.2 Construction of the Electrical Circuitry

Details the construction of the electrical circuitry of the main controller.

4.3 Start-Up Sequence

Explains the start-up sequence, including overview and detailed steps.

4.4 Shut-Down Sequence

Outlines the shut-down sequence to prevent HDD damage.

4.5 Image Processing

Details the image processing flow, module construction, and specific processing steps.

4.6 Flow of Image Data

Illustrates the flow of image data for various functions like copy, box, SEND, FAX, and PDL.

4.7 Parts Replacement Procedure

Provides procedures for replacing major parts of the main controller.

Chapter 5 Original Exposure System

5.1 Construction

Details specifications, controls, functions, major components, and control system construction.

5.2 Basic Sequence

Explains basic sequences of operations and response to start key press.

5.3 Various Control

Covers control of scanner drive system, enlargement/reduction, scanning lamp, original size detection, and dirt sensor.

5.4 Parts Replacement Procedure

Provides detailed procedures for replacing components like CCD unit, copyboard glass, scanning lamp, and PCBs.

Chapter 6 Laser Exposure

6.1 Construction

Details specifications, controls, functions, major components, and control system construction.

6.2 Basic Sequence

Explains the basic sequence of operation for laser exposure.

6.3 Various Controls

Covers control of laser activation timing, intensity, and scanner motor.

6.4 Parts Replacement Procedure

Provides procedures for removing and replacing the laser scanner unit.

Chapter 7 Image Formation

7.1 Construction

Details the functions and methods of the machine's image formation system.

7.2 Image Formation Process

Outlines the 8 steps of the machine's image formation process.

7.3 Basic Sequence

Describes the basic sequence of operation at power-on and time of printing.

7.4 Potential Control

Explains functions and controls associated with potential control.

7.5 Charging Mechanism

Covers control of pre-exposure LED and primary charging mechanism.

7.6 Drum Cleaner Unit

Details overview, detection of collecting toner case state, and drum/separation claw bias control.

7.7 Developing Assembly

Covers control of the developing assembly drive, bias, and toner level.

7.8 Transfer Mechanism

Explains transfer charging mechanism and controlling output to suit environment.

7.9 Separation Mechanism

Details separation charging mechanism and correcting output to suit environment and drum surface potential.

7.10 Parts Replacement Procedure

Provides procedures for replacing various parts of the image formation system.

Chapter 8 Pickup/Feeding System

8.1 Construction

Details specifications, rollers/sensors arrangement, and pickup control system outlines.

8.2 Basic Sequence

Describes basic sequences for pickup from right deck, cassette 3, and pickup retry operations.

8.3 Detecting Jams

Covers jam detection outlines, history, delay jams, and stationary jams.

8.4 Cassette Pick-Up Unit

Details lifter operation, paper presence detection, and paper level detection for cassettes.

8.5 Manual Feed Pickup Unit

Covers pickup operation and paper size detection for the manual feed tray.

8.6 Deck

Details lifter operation, paper presence/level detection, and size identification for decks.

8.7 Registration Unit

Provides an outline and control system for the registration unit.

8.8 Duplex Feeding Unit

Explains paper movement for duplex printing and through-path operations.

8.9 Delivery

Details reversal delivery operation for face-up and face-down modes.

8.10 Parts Replacement Procedure

Provides detailed procedures for replacing various pickup and feeding system components.

Chapter 9 Fixing System

9.1 Construction

Details specifications, controls, mechanisms, major components, and IH fixing method.

9.2 Basic Sequence

Explains various start-up modes, power save, sleep, copying/printing, and down sequences.

9.3 Various Control Mechanisms

Covers fixing drive system, cleaning mechanisms, and paper passage detection.

9.4 Protective Functions

Details error detection using thermistors, thermal switches, and general error codes.

9.5 Parts Replacement Procedure

Provides procedures for replacing fixing/feeding assembly, fixing unit, pressure roller, and fixing rollers.

Chapter 10 External and Controls

10.1 Control Panel

Covers overview, LCD indication processing, contrast adjustment, and control panel CPU functions.

10.2 Counters

Details the soft counters used for tracking print jobs.

10.3 Fans

Describes fan arrangement, functions, and error codes.

10.4 Power Supply System

Explains power supply distribution, rated outputs, and protection functions.

10.5 Parts Replacement Procedure

Provides detailed procedures for replacing external covers and internal assemblies.

Chapter 11 MEAP

11.1 MEAP

Covers checking operating environment, network setup, SMS login, application management, specifications, and licensing.

Chapter 12 RDS

12.1 RDS

Details application operation modes, service center URL, communication tests, logs, and e-RDS settings.

Chapter 13 Maintenance and Inspection

13.1 Periodically Replaced Parts

Lists parts that require periodical replacement and how to check replacement timing.

13.2 Durables and Consumables

Details durable parts and consumables that may need replacement based on estimated lives.

13.3 Scheduled Servicing Basic Procedure

Provides a basic procedure for scheduled servicing and periodical servicing charts.

13.4 Cleaning

Details cleaning procedures for various components like toner blocking sheets, cleaner scraper, and photosensitive drum.

Chapter 14 Standards and Adjustments

14.1 Image Adjustment Basic Procedure

Covers pre-checks, copier/printer unit checks, and potential system checks.

14.2 Image Adjustments

Details standards for image position and adjustments for side registration and margins.

14.3 Scanning System

Covers procedures after replacing reader controller PCB, CCD unit, copyboard glass, reading glass, and scanning lamp.

14.4 Laser Exposure System

Procedure for replacing the scanner unit.

14.5 Image Formation System

Details routing of charging wire, grid, and mounting of cleaning blade.

14.6 Fixing System

Covers applying grease, adjusting nip width, fixing web solenoid, and inlet guide.

14.7 Electrical Components

Lists PCBs, connectors, variable resistors, LEDs, and check pins.

14.8 Pickup/Feeding System

Details points to note when mounting pickup/separation rollers and adjusting pressures and positions.

Chapter 15 Correcting Faulty Images

15.1 Making lnitial Checks

Covers checks on site environment, originals, copyboard, charging, developing assembly, paper, and replaced parts.

15.2 Troubleshooting

Details malfunction/faulty detection and general troubleshooting steps.

15.3 Outline of Electrical Components

Lists clutches, solenoids, motors, fans, sensors, switches, lamps, heaters, PCBs, and connectors.

Chapter 16 Self Diagnosis

16.1 Error Code Table

Lists all error codes and their descriptions.

16.2 Error Code Details

Provides detailed explanations and remedies for specific error codes.

16.3 Error Code (SEND)

Details error codes related to the SEND function and results of self-diagnosis.

16.4 Jam Code

Lists jam codes for machine proper, finisher, and ADF.

16.5 Alarm Code

Provides a table of alarm codes and their descriptions.

Chapter 17 Service Mode

17.1 Outline

Explains service mode screen configuration, entry, exit, backup, and initial screen.

17.2 DISPLAY (Status Display Mode)

Details the COPIER and FEEDER lists for status display.

17.3 I/O (I/O Display Mode)

Provides an outline and lists for R-CON, FEEDER, SORTER, and BOARD.

17.4 ADJUST (Adjustment Mode)

Covers adjustment modes for COPIER, FEEDER, and SORTER.

17.5 FUNCTION (Operation/Inspection Mode)

Details functional modes for COPIER, FEEDER, and SORTER.

17.6 OPTION (Machine Settings Mode)

Covers settings for COPIER, FEEDER, SORTER, BOARD, and other options.

17.7 TEST (Test Print Mode)

Explains how to generate test prints for various modes like COPIER, FEEDER, and NETWORK.

17.8 COUNTER (Counter Mode)

Details counter lists for COPIER, PICKUP, FEEDER, JAM, MISC, and PRDC-1.

Chapter 18 Upgrading

18.1 Outline

Provides an outline of machine upgrading and the service support tool.

18.2 Making Preparations

Covers registering system software and making necessary connections.

18.3 Formatting the HDD

Details procedures for formatting all partitions or selected partitions.

18.4 Downloading System Software

Covers downloading system, RUI, language, SDICT, MEAPCONT, KEY, TTS, BOOT, Dcon/Rcon, G3 FAX, and backup data.

Chapter 19 Service Tools

19.1 Service Tools

Lists special tools and solvents/oils required for service.

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