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Casio TK-6500 User Manual

Casio TK-6500
108 pages
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SERVICE MANUAL
ELECTRONIC CASH REGISTER
(without price)
TK-6500 (EX-577A*)
FEB. 2000
Printer Model : M-U420-061
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Casio TK-6500 Specifications

General IconGeneral
TypeElectronic Cash Register
Paper Width58mm
DisplayLCD
PrinterThermal Printer
Printing MethodThermal
Power SourceAC Adapter

Summary

1. SPECIFICATIONS

Electrical Specifications

Details power consumption, memory protection, and clock/calendar specs.

Environmental Specifications

Outlines operating and storage temperature, humidity, and vibration limits.

Main Components

Lists key components like CPU, RAM, Flash ROM, printer, and paper.

Drawer List

Lists available drawer models and their specifications by region.

Option List

Details optional devices and their associated notes for system expansion.

2. INITIALIZE (MAC) OPERATION

MAC Code 1 Settings (11 Digits)

Configuration options for MAC Code 1, including password and language settings.

MAC Code 2 Settings (3 Digits)

Configuration options for MAC Code 2, including baud rate and physical ID.

3. F-INIT (FMAC) OPERATION

4. BLOCK DIAGRAM

PCB Connection Overview

Illustrates the overall connection of various PCBs within the system.

TK-6500 System Block Diagram

Detailed block diagram showing the interconnections of major components in the TK-6500.

5. TO OPEN THE UPPER CASE

6. CIRCUIT EXPLANATION

Power Supply Circuit

Explains the power supply circuit and its voltage outputs for the main unit.

Reset and Power Down Circuit

Details the circuit responsible for system reset and power down functions.

CPU Pin Description (uPD784215GC-084-8EU)

Lists and describes the function of each pin on the CPU.

Memory Chip Selection Circuit

Explains the logic for selecting RAM and Flash ROM chips based on CPU addresses.

Flash ROM1 Address Circuit

Details the circuit generating address signals for the Flash ROM1.

Flash Pack Circuit (Memory Cassette RAC-9)

Describes the circuit for connecting the Memory Cassette RAC-9.

Memory Map

Provides a table detailing the memory address assignments for various components.

Printer Drive Circuit

Explains the circuitry responsible for driving the printer mechanism.

RS232C Port COM1 Circuit

Details the COM1 serial port circuit and its pinout configuration.

RS232C Port COM2 Circuit

Details the COM2 serial port circuit and its pinout configuration.

Keyboard Selection Switch

Explains the switch used to detect the keyboard type installed on the main PCB.

Clerk Key Circuit

Describes the installation and components for the clerk key optional circuit.

Multi-Drawer Circuit (TK-6500 Only Drawer 2)

Details the installation of the multi-drawer circuit for TK-6500.

Paper Near End Sensor Circuit

Explains the installation of the sensor that detects low paper levels.

ARCNET Chip COM20019ILJP

Provides pin descriptions and functions for the ARCNET chip.

ARCNET In-line Circuit

Illustrates the connection diagram for the ARCNET in-line option board.

In-line Connection Details

Covers system connection, cable, and connector specifications for ARCNET.

Connecting the In-line Cable

Step-by-step guide on how to connect the ARCNET in-line cable.

In-line Cable Specifications

Details the structural and electrical properties of the in-line cable.

7. DIAGNOSTIC OPERATION

Starting the Diagnostic Program

Step-by-step instructions to initiate the diagnostic test sequence.

Diagnostic Check Items

Lists the categories of tests available within the diagnostic mode.

Key Code Test Operation

Explains how to perform the key code test and interpret the display output.

Switch Status Test

Describes how to check the status of various switches via the display.

Individual Function Tests

Introduces a series of tests for individual hardware functions.

Series Test

Performs multiple hardware tests sequentially.

R/J Printer Aging Test

Tests the continuous operation and durability of the R/J printer.

Slip Printer Aging Test

Tests the continuous operation and durability of the slip printer.

Kitchen Printer Aging Test

Tests the continuous operation and durability of the kitchen printer.

R/J Printer Test

Checks the R/J printer's one-time or continuous printing capabilities.

Slip Printer Aging Test

Tests the slip printer's continuous operation and character display.

Kitchen Printer Aging Test

Tests the kitchen printer's command response and communication.

Flash1 ROM Check

Verifies Flash 1 ROM version and checksum data.

Drawer Open Check

Tests the functionality of the cash drawer opening mechanism.

Flash2 ROM and Flash Pack Check

Checks Flash 2 ROM and Flash pack for erase, write, and verify errors.

Flash ROM and Flash Pack Device Information Check

Retrieves device signature code and write protect information.

Flash2 ROM and Flash Pack Read Only Check

Performs a read-only check on Flash 2 ROM and Flash pack memory.

RAM Read Only Check

Checks RAM components for read-only functionality.

RAM Read Write Check

Tests RAM components for both read and write operations.

RS232 Port Check

Tests the RS232 ports (COM1, COM2, In-line) using loopback connectors.

Print Check

Verifies the printer's continuous or one-time printing capabilities.

All Character Print Check

Prints all available characters and symbols from the controller.

Time and Date Display Test

Checks the display of current time and date on the machine.

Date Time Set Test

Allows setting the internal clock and calendar values.

IPL Flash Pack Download Test

Tests the process of loading application software into the flash pack.

COM1 Online Test

Tests the COM1 port's online communication function.

In-line (ARCNET) Initial Test

Initializes the ARCNET function and sends a token signal.

8. ERROR CODE LIST

Operation Error Codes

Lists operation-specific error codes, their meanings, and corrective actions.

System Error Codes

Lists system-level error codes related to I/O, communication, and memory.

9. IC DATA

BA10393F-E2 IC Data

Provides pinout and functional details for the BA10393F-E2 IC.

BA12003BF-E2 IC Data

Provides pinout and functional details for the BA12003BF-E2 IC.

HA17431PA IC Data

Provides circuit diagram and specifications for the HA17431PA IC.

HD74LVC244ATELL IC Data

Details the pin configuration and function table for HD74LVC244ATELL.

SN74LV32APWR IC Data

Provides pinout and function table for the SN74LV32APWR IC.

SN74LV373APWT-EL IC Data

Details the logic diagram and function table for SN74LV373APWT-EL.

SN74LV74APWR IC Data

Shows the logic diagram and function table for SN74LV74APWR.

SN751178NS-EL IC Data

Provides input/enable/output details for SN751178NS-EL.

10. PCB LAYOUT

Main PCB Front Side Layout

Diagram showing the component placement on the front side of the main PCB.

Main PCB Back Side Layout

Diagram illustrating the component placement on the back side of the main PCB.

11. CIRCUIT DIAGRAM

Main PCB Circuit Diagrams

Series of diagrams detailing the main PCB circuitry.

LED Display Circuit Diagrams

Circuit diagrams for the main and pop-up LED displays.

Keyboard Circuit Diagram

Shows the schematic for the keyboard input system.

Clerk Switch Circuit Diagram

Details the circuit for the clerk switch functionality.

ARCNET In-line Circuit Diagram

Circuit diagram for the optional ARCNET I/O PB-14 board.

Memory Cassette Circuit Diagram

Circuit diagram for the optional Memory Cassette (RAC-9).

Power Supply Circuit Diagram

Schematic detailing the power supply unit's internal circuitry.

Pop-up Display (LED) Circuit Diagram

Circuit diagram for the pop-up display using LEDs.

Connector Board (COM2) Circuit Diagram

Shows the schematic for the connector board, including COM2.

Mode Switch Circuit Diagram

Details the circuit associated with the mode selection switch.

Clerk Key Circuit Diagram

Circuit diagram for the clerk key functionality, specific to Germany.

12. PARTS LIST

Exploded View of Printer (M-U420-061)

Visual representation of the printer's components in an exploded format.

Main PCB Block Parts

Lists parts associated with the main PCB block.

Main Display Block Parts

Lists components related to the main display unit.

Customer Display Block Parts

Lists components associated with the customer display unit.

Button Block Parts

Lists parts that constitute the button block assembly.

Power Supply Block Parts

Lists components comprising the power supply block.

Connector Board (COM2) Parts

Lists parts for the connector board, including COM2 interface.

Upper Case Block Parts

Lists components related to the upper case assembly.

Lower Case Block Parts

Lists parts associated with the lower case assembly.

Printer Block Parts

Lists components specific to the printer block.

Other Parts

Miscellaneous parts not categorized in other blocks.

Option Board I/O PB-14 Parts

Lists parts for the optional ARCNET I/O PB-14 board.

Printer (M-U420-061) Parts

Detailed parts list for the M-U420-061 printer unit.

Drawer Parts

Lists parts for various drawer models (DL-2766, DL-2767, etc.).

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