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Chicago Dryer Edge MAXX User Manual

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EDGE MAXX
®
Dual Input Large Piece
Spreader/Feeder
INSTRUCTION MANUAL

Table of Contents

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Chicago Dryer Edge MAXX Specifications

General IconGeneral
ModelEdge MAXX
CategorySpreader
ManufacturerChicago Dryer
Power SourceElectric
Phase3-Phase

Summary

Chapter 1 - INTRODUCTION

1.1 Warranty

Details the full page warranty statement for the product.

1.2 Scope of Manual

Outlines the manual's purpose and chapter contents for safe operation.

1.3 Safety

Emphasizes safe operation and maintenance, covering work habits and safety features.

1.4 Equipment Description

Gives a general overview of the Edge Maxx spreader/feeder, including machine widths and options.

Chapter 2 - INSTALLATION

2.1 Site and Utility Requirements

Details site requirements, clearances, floor specifications, and utility connections.

2.2 Installation Procedures

Outlines procedures for unit inspection, uncrating, placement, and connections.

2.3 Pre-Operational Checkout

Describes the necessary checkout steps before placing the unit into full operation.

Chapter 3 - OPERATING GUIDELINES

3.1 Safety Features

Explains the unit's built-in safety features, including disconnects, sensors, and guards.

3.2 Operating Controls

Identifies and describes front and rear controls, including START/STOP, CHI Panel, and options.

3.3 Daily Operating Procedures

Provides recommended procedures for daily routines like start-up, flatwork handling, and shut-down.

3.4 Operating Techniques

Discusses factors for producing the best flatwork, focusing on efficiency and feeding speed.

Chapter 4 - PREVENTIVE MAINTENANCE

4.1 DAILY (8 hours)

Details daily maintenance tasks including visual checks, cleanliness, and safety equipment verification.

4.2 WEEKLY (50 hours)

Outlines weekly maintenance tasks like cleaning photosensors, checking inverters, and inspecting components.

4.3 MONTHLY (200 hours)

Covers monthly maintenance tasks such as checking setscrews and belt conditions.

4.4 SEMI-ANNUAL (1000 hours)

Details semi-annual maintenance, including cleaning air filters and checking bearings.

4.5 ANNUAL (2000 hours)

Covers annual tasks like checking electrical connections and insulation resistance.

Chapter 5 - OPERATING PRINCIPLES

5.1 Electrical System

Reviews incoming power, power distribution, and the function of controls, sensors, and switches.

5.2 Compressed Air System

Covers compressed air requirements, distribution, and controls for the pneumatic system.

5.3 Mechanical System

Describes drive mechanisms powering all moving parts for sheet delivery to the ironer.

5.4 Sequence of Operation

Provides a step-by-step guide to the unit's operational phases and error reactions.

Chapter 6 - TROUBLESHOOTING

6.1 CHI Diagnostic Message Index

Lists CHI diagnostic messages and their corresponding page references for troubleshooting.

6.2 LED Diagnostics

Provides guidance for tracing components using LEDs to diagnose problems.

6.3 Electrical

Lists electrical issues, possible causes, and solutions for starting and operational problems.

6.4 Mechanical

Details mechanical issues like noisy operation, stops, and sluggish performance with causes and solutions.

6.5 Inlet Section

Addresses problems related to the inlet conveyor, jams, and sensor faults.

6.6 Transfer Section

Covers issues with transfer assembly movement, dropped corners, and conveyor operation.

6.7 Spread Section

Addresses problems with flatwork spread, clamp operation, and belt issues.

6.8 Discharge Section

Covers issues with flatwork laydown, overlaps, gaps, and conveyor stops.

6.9 Reject Section

Addresses issues where rejected flatwork is not properly carried to the front.

6.10 Sensor Function

Details sensor function issues, error messages, and proximity sensor malfunctions.

6.11 CHI Panel

Covers CHI Panel malfunctions, error messages, and program issues.

6.12 Compressed Air System

Addresses issues related to air supply, pressure, and system errors.

Chapter 7 - REPAIR

7.1 Safety Considerations

Outlines essential safety steps and precautions before performing any repair work.

7.2 Parts Availability

Provides details on how to order replacement and repair parts through distributors or the Parts Department.

7.3 Inlet Section

Details periodic adjustments or replacements for inlet section components.

7.4 Transfer Section

Outlines procedures for periodic adjustment or replacement of transfer section components.

7.5 Spread Section

Details procedures for adjustment or replacement of large piece spread section components.

7.6 Discharge Section

Outlines procedures for adjustment or replacement of discharge section components.

7.7 Reject Section

Covers repairs specific to the reject section.

7.8 Sensors

Details procedures for photosensor alignment, replacement, and sensitivity adjustment.

7.9 Compressed Air System

Details procedures for adjusting air flow, pressure, and maintenance of air cylinders.

CHI Panel Operation

I. OPERATION

Explains CHI Panel controls and indicators, panel display, STATION buttons, and other features.

II. PROGRAMMING

Details how to program the unit, make changes, and end programming sessions.

III. ADJUSTMENT

Explains how to adjust various settings for performance tuning and machine speed coordination.

IV. TESTING

Guides on using the testing function to verify proper operation and aid troubleshooting.

Picture Parts List

General Components

Lists general components of the Edge Maxx spreader/feeder with part numbers and descriptions.

Right Endframe Components

Details parts located in the right endframe, including bearings and drive components.

Left Endframe Components

Details parts located in the left endframe, including drive components.

Inlet Section Components

Lists components of the inlet section, including conveyor details and drive mechanisms.

Transfer Section Components

Details components of the transfer section, including clamp assemblies and rail supports.

Spread Section Components

Lists components of the spread section, including clamp assemblies and belt details.

Reject Section Components

Details components of the reject section, including conveyor tables and drive parts.

Sensor Locations

Provides diagrams and lists showing the locations of photosensors and proximity sensors.

Pneumatic Valve Locations

Lists solenoid valve locations and their pneumatic references.

Schematics and Parts

Motor Circuits

Details schematics and part references for 460V and 230V motor circuits.

Control Circuits

Shows schematics for 24VAC interlock, display/control, and controller I/O for sensors and valves.

Pneumatic Diagram

Presents the overall pneumatic diagram of the system, showing valves and air flow.

Electrical Panel

Details components located within the main electrical panel, including breakers, contactors, and inverters.