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Chrysler Dodge Caravan 2002 - REMOVAL; INSTALLATION

Chrysler Dodge Caravan 2002
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REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Open the appropriate side door and remove the
lower drive unit cover retaining screws (Fig. 11).
(3) Remove the lower drive unit retaining fasten-
ers (Fig. 12).
(4) Disconnect the flex drive assembly from the
lower drive unit. Expand the flex drive collar until
the lower drive unit can be pulled straight off.
(5) Remove the lower drive unit from the vehicle.
INSTALLATION
(1) Position the lower drive unit near the lower
hinge.
(2) Connect the flex drive assembly on the lower
drive unit. Push the flex drive collar straight on until
the it snaps in place (Fig. 12).
(3) Install the lower drive unit retaining fasteners
(Fig. 12). Torque the larger allen headed center stud
to 9 N·m (80 in. lbs.). Torque the smaller screw to 3
N·m (28 in. lbs.).
(4) Install the lower drive unit cover and retaining
screws (Fig. 11).
(5) Connect the negative battery cable.
Fig. 10 Lower Drive Unit
1 - Lower Drive Unit
2 - Flex Drive Assembly
Fig. 11 Sliding Door Lower Hinge Assembly
1 - Lower Drive Unit Cover
2 - Lower Drive Unit Cover Retaining Screws
3 - Sliding Door
4 - Lower Hinge Arm Bracket
Fig. 12 Lower Drive Unit Retaining Fasteners
1 - Lower Drive Unit Retaining Screw
2 - Do Not Remove
3 - Lower Drive Unit Retaining Bolt
8N - 32 POWER SLIDING DOOR SYSTEM RS
LOWER DRIVE UNIT (Continued)

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