EasyManua.ls Logo

COMBISAFE System Mk II User Manual

COMBISAFE System Mk II
46 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Loading System MkII
Including SkyReach Anchor
USER INSTRUCTIONS
0158 - EN 795:2012-E
Question and Answer IconNeed help?

Do you have a question about the COMBISAFE System Mk II and is the answer not in the manual?

COMBISAFE System Mk II Specifications

General IconGeneral
ModelSystem Mk II
ManufacturerCOMBISAFE
ApplicationFall protection, edge protection, and safety barriers
Standards ComplianceEN 13374
MaterialSteel
FinishPowder coated
InstallationModular, easy to assemble and disassemble
Weather ResistanceYes
Corrosion ResistanceYes

Summary

General Information

Quick Start Guide

Safety Instructions

Pre-Use Checks and Product Integrity

Emphasizes pre-use checks for all components to ensure safety and advises against using non-Combisafe parts.

Mandatory Personal Fall Protection

Mandates the use of PFPE during assembly/dismantling and when working at heights for operational safety.

Fall Clearance Essentials

Periodic Checks and Operational Reminders

Inspection Schedule and Post-Fall Procedures

Outlines periodic inspection requirements and actions following an accident or fall incident.

Key Operational Reminders

Provides essential tips and safety advice for consistent and safe operation of the system.

Technical Data: Main Parts

Technical Data: Loading System MkII Base

Technical Data: Height Components

Top Column 4.7 Specification

Details the specifications for the Top Column 4.7, used for lower working heights.

SkyReach Adaptor 5.9 Specification

Details the specifications for the SkyReach Adaptor 5.9, used for higher working heights.

SkyReach Anchor Design and Function

Describes the SkyReach Anchor's lightweight, foldable design and lifting provisions.

Technical Data: SkyReach Anchor Markings

Technical Data: Product Labels

Technical Data: Required PFPE

Optional System Accessories

Precast Kentledge Ballast Option

Details the precast concrete block (Art. 11655) for ballast, weighing 800 kg.

Formwork Support for Ballast

Describes the Formwork Support (Art. 11446) used to create ballast boxes with plywood.

SkyReach Reach Hook for Guidance

Explains the SkyReach Reach Hook (Art. 11530) for guiding the anchor during crane operations.

Ballast Options for Stability

Precast Kentledge Ballast

Details the use of 800 kg concrete blocks as ballast for stability and safety margin.

On-Site Cast Concrete or Gravel Ballast

Describes creating ballast by casting concrete or filling with gravel in a formwork support.

Alternative Ballast Requirements

Outlines customer responsibility for ensuring alternative ballast is secure and meets weight criteria.

Assembly: Loading System Base

Tools Required for Assembly

Lists necessary tools including hammer, spanner, spirit level, forklift, and crane.

Base Unit Installation Steps

Guides on positioning and leveling the Bottom Frame using adjustable feet and a spirit level.

Assembly: Corner Post Installation

Inserting Corner Posts into Base Frame

Instructions for inserting Corner Posts into the Bottom Frame, noting ballast placement order.

Assembly: Corner Post Alignment

Corner Post Insertion Marking Alignment

Ensures correct insertion depth by aligning the Insertion Marking Label with the Bottom Frame Posts.

Assembly: Ballast Loading Steps

Precast Kentledge Ballast Loading

Details placing two 800 kg kentledge blocks onto the Bottom Frame and inserting rear posts.

Cast-In-Concrete Ballast Preparation

Describes cutting plywood, placing it, and bolting Formwork Supports for concrete ballast.

Assembly: Concrete Ballast Side Boards

Preparing Concrete Side Board Units

Instructions for cutting and assembling side board units with wooden ribs for concrete ballast.

Placing Concrete Side Board Units

Guides on positioning side board units on the Bottom Board, ensuring support against Formwork Supports.

Assembly: Gravel Ballast Preparation

Gravel Ballast Side Board Preparation

Details cutting plywood boards with notches for gravel ballast formation.

Assembly: Gravel Ballast Side Boards

Placing Gravel Ballast Side Board Units

Guides on positioning side board units with notches for gravel ballast, securing with screws.

Assembly: Top Frame and Column Installation

Inserting Top Column or Adaptor

Instructions for inserting the Top Column 4.7 or SkyReach Adaptor 5.9 into the Top Frame.

Securing Top Frame for Lifting

Details using Combistraps to secure the Top Frame assembly to the forklift for safe lifting.

Assembly: Top Unit Placement

Lowering Top Unit onto Corner Posts

Guides on carefully lowering the assembled top unit onto the Corner Posts, aligning insertion labels.

Assembly: Final Ballast and Unit Completion

Filling Concrete or Gravel Ballast

Instructions for filling the base with concrete or gravel, ensuring even distribution and no gaps.

SkyReach Anchor Assembly Steps

Mounting SkyReach Anchor from Folded Position

Provides a four-step process for unfolding and assembling the SkyReach Anchor unit.

SkyReach Anchor: Fall Arrest Block Connection

Connecting the Fall Arrest Block

Details securing the Fall Arrest Block to the SkyReach Anchor point and recommended retrieval rope use.

Assembly: Finalizing SkyReach Installation

Lifting and Placing Assembled SkyReach

Guides on lifting the SkyReach Anchor with a crane and positioning it in the Top Column/Adaptor.

Transportation Guidelines

Safe Lifting and Moving Procedures

Provides instructions for safely lifting and moving the assembled Loading System MkII.

Storage Instructions

Loading System MkII Base Storage

Explains how to pack the Base unit flat for stacking and storage in a dry, ventilated area.

SkyReach Anchor Storage and Handling

Folding SkyReach Anchor for Storage

Notes that the SkyReach Anchor can be folded for easier packing and transportation.

Recommended Operating Methods

Single Unit Operation

Details the setup and use of a single unit for unloading flatbeds up to 8m long.

Double Unit Operation

Double Unit Usage Requirements

Explains the setup for a double unit for flatbeds between 8m and 14m, requiring connection to both systems.

Double Unit Operation: Lifeline Management

Lifeline Crossing Prevention

Ensures lifelines from retractable blocks do not cross and run smoothly in their own reels for safety.

Maintenance: Pre-Use Checks

Loading System MkII Base Checks

Detailed checklist for the base unit, covering weld integrity, corrosion, leveling, and markings.

Column and Adaptor Checks

Ensures correct insertion, readable labels, weld integrity, corrosion absence, and serial number legibility.

Maintenance: Anchor and PFPE

SkyReach Anchor Integrity Checks

Checks for drill holes, corrosion, weld damage, lifting eye integrity, bolt security, lock pin, and hook condition.

Personal Fall Protection Equipment Checks

Advises following manufacturer's recommendations for safety and checking of PFPE.

System Cleaning and Recycling

Periodic Cleaning Procedures

Recommends cleaning parts with a damp cloth and mild detergent, avoiding strength-affecting agents.

Recycling of System Components

States that the system can be recycled as steel, with plastic plugs recycled per material specification.