Daewoo Novus M2SEF - Gearshift Control Rod

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3-95 INSPECTION AND MAINTENANCE

• Gearshift control rod

(to gearshift lever)

MTC0480

• Gearshift control rod

(to cab lower)

MTC0490

• Gearshift control rod(to frame)

MTC0500

• Spring pins and shackle pins

MTC0510

https://www.truck-manuals.net/

Main Page

Table of Contents2
How to Handle the Vehicle3
Operation of New Vehicle4
Maximum Allowable Engine Speed5
IDLE SHUT down Function6
Seat Belts7
Care of Belts7
Operation of Cab Tilt8
Preparation for Cab Tilting8
How to Lift the Cab8
How to Lower the Cab9
Opening or Closing of Front Lid11
Closing Procedure11
Instruments and Controls12
Attachments of Steering Column13
Steering Wheel and Horn Button13
Steering Wheel Adjustment13
Starter Switch13
Turn Signal Switch14
High Beam Switch14
Passing Lamp Switch14
Lamp Switch(Turn Type)14
Windshield Wiper Switch15
Wiper Speed Control Switch15
Windshield Washer Switch15
Exhaust Brake Switch15
Peripheral Devices of Steering Column16
Differential Lock Switch16
Differential Lock Switch(L/R)16
Tips for Using Differential Lock System16
Air Donditioning Switch17
Fog Lamp Switch17
Air Parking Brake Valve17
Idle Control Knob17
Front Lid Opening Lever18
Side Mirror Adjusting Switch(Option)18
Instruments and Indicator Lamps19
Temperature Gauge19
Fuel Gauge20
Oil Pressure Gauge20
Air Pressure Gauge20
Engine Tachometer20
Tachograph21
Bulb Check Switch21
Illumination Control Switch21
Turn Signal Indicator Lamp21
Miscellaneous Indicator Lamps and Warning Lamps22
Front Rear Air Parking22
DDC Engine22
Low Air Pressure Warning Signal for Parking Brake Circuit23
Seat Belt Warning Lamp23
Parking Brake Indicator Lamp23
Engine Oil Pressure Warning Lamp23
Generator Indicator Lamp24
Check Engine Indicator Lamp24
Inactive Codes24
For DE12TIS Engine24
Air Cleaner Dust Indicator Lamp25
Rear Fog Lamp(Euro Option)25
Front Fog Lamp Indicator Lamp25
Self-Steer Indicator Lamp25
Door Open Warning Lamp26
Pre-Heater Warning Lamp26
High Beam Indicator Lamp26
Exhaust Brake Indicator Lamp26
Trailer Hand Brake Indicator Lamp27
Working Lamp Indicator Lamp27
ABS Indicator Lamp27
Power Take-Off Indicator Lamp27
Differential Lock Indicator Lamp(FRT/RR)28
Differential Lock Indicator Lamp(L/R)28
Speed Limit Indicator Lamp (Option)28
Shifting Lever Range HIGH Indicator28
Trailer ABS Indicator Lamp29
ASR Indicator Lamp29
Splitter Indicator Lamp29
Cab Tilt Warning Lamp30
Stop Engine Warning Lamp(DDC Engine)30
CRUISE PTO Indicator Lamp(DDC Engine)30
Controls of Center Console31
Self-Steer Switch32
Working Lamp Switch32
Rear Fog Lamp Switch32
Side Mirror Defroster/Fuel Preheating Switch33
Cab Tilt Enable Switch33
Diagnostic Switch33
Engine Diagnostic Codes34
How to Read Engine Diagnostic Codes34
DE12TIS Engine35
Power Take-Off Switch36
RES/INC Switch(DDC Engine)36
SET/DEC Switch (DDC Engine)36
CRUISE/PTO Switch(DDC Engine)36
Jake Brake Switch37
Heating and Air Conditioning Control(Option)38
Fan Control Switch38
Air Direction Control Switch38
Temperature Control Switch39
Recirculation Switch39
Normal Heating40
Maximum Heating40
Normal Cooling40
Maximum Cooling40
Radio and Cassette Tape Player41
Functions42
Liquid Crystal Display(LCD)42
Tuning Button42
Seek Button42
Selecting the Desired Station43
SEEK Function Using A.ME Button43
Selecting a Station Using the Preset Button43
Storing the Desired Station in the Memory43
Listening on the Radio44
Listening on the Tape Player44
Program Switching Button44
Miscellaneous Controls45
Gearshift Lever45
After Manipulating the HI-LO Adjusting Switch45
Trailer Hand Brake Lever46
Accelerator Pedal46
Brake Pedal46
Clutch Pedal47
Parking Brake Lever47
Dump Control Lever(for 19/24Ton Dump Truck)47
Vents48
Cigarette Lighter48
Consent(12V:option)48
Digital Clock(Deluxe)48
Fluorescent Room Lamp49
Spot Lamps49
Reading Lamp49
Cab Side Window49
Door50
When Opening and Closing Door Window50
Power Window Switches(One Touch:option)50
Step Lamp50
Front Lamp51
Front Lamp(Dump Truck)51
Rear Lamp(Tractor)51
Rear Lamp(Cargo Truck)51
Rear Lamp(Dump Truck)52
Speed Indicator Lamp(Option)52
Auto Door Lock Switch(Deluxe)52
Remote Starter Switch52
Auxiliary Parking Brake53
Antenna53
Driving54
Before Starting the Engine55
Check Items for the Inside of Front Lid55
Engine Oil Level55
Clutch Fluid Level55
Check Items the Outside of Vehicle56
Tire56
Chassis Spring56
Draining of Air Tank57
Battery57
Power Steering Fluid Level57
Coolant Level58
Fan Belt Tension58
Break Fluid Level58
Starting and Stopping the Engine59
Starting the Engine(DE, DV Engine)59
Starting the Engine(DDC)60
Starting the Engine in Cold Weather61
Stopping the Engine61
Before Driving off62
Steering Wheel Free Play62
Parking Brake62
Windshield Wipers62
Clutch Pedal Free Play63
Brake Pedal Free Play63
Door Lock63
Exterior Mirrors63
When Driving off64
Driving for Economy64
While Traveling65
Travel on Highway67
Check before Driving67
Check While Traveling on Highway67
Speed Perception67
Braking Distance68
Distance between Vehicles68
Passing68
Turning on a Curve68
Necessary Actions after Parking and Operation69
Engine Stopping and Parking69
Servicing after Operation69
Operation and Care in Hot Weather69
Operation and Care in Cold Weather70
Protection of the Engine against Freezing70
Use of Antifreeze70
Precautions When Using Antifreeze70
Use of Light Oil in Winter71
Use of Light Oil in Hard Winter71
Driving on Ice or Snow71
Inspection and Maintenance72
Daily Check before Driving73
Periodic Inspection and Maintenance74
Oil Level Check74
Type of Oil74
Engine Oil Filter74
DDC Engine Oil Filter75
Change Lever Actuator Oil75
Transmission Oil76
Rear Axle Oil76
Power Steering Oil and Oil Filter77
Air Bleeding of Steering Unit77
Change of Oil Filter Element78
Cleaning Oil Strainer78
Air Cleaner(Dry Type)79
Replacement or Cleaning of Element79
Other Cautions80
Fuel Filter81
Water Draining81
Fuel Filter (for DDC Engine)82
How to Replace the Fuel Filters82
DDC Engine Fuel Heater82
Air Bleeding of Fuel System83
Air Bleeding Procedure83
Air Bleeding Procedure(DDC Engine)83
Fuel System Diagram(de Engine)84
Fuel System Diagram(DV Engine)84
Fuel System Diagram(DDC Engine)84
Valve Clearance Adjustment85
Adjustment Intervals85
Rated Valve Clearance(Cold)85
Adjustment of Valve Clearance85
Adjustment of Valve Clearance(for DDC Engine)86
Valve Overlapping State86
Injection Nozzle87
Fuel Tank87
Change of Coolants87
Coolant Filter(for DDC Engine)88
Element Change Intervals88
How to Replace Elements88
Inspection and Adjustment of Clutch Pedal89
Inspection of Free Play89
Adjustment of Free Play89
Master Cylinder89
Adjustment and Control of Brake90
Inspection of Brake Lining Wear90
Adjustment of Brake Lining Clearance90
Auto Lining Clearance Adjustment Device90
Air Bleeding of Clutch Hydraulic Circuits91
Tires92
Tire Pressure Inspection92
Tire Air Pressure92
Tire Rotation92
Greasing Points95
4X2 Series Chassis Greasing Point Diagram95
6X4 Series Chassis Greasing Point Diagram96
8X4 Series Chassis Greasing Point Diagram97
10X4 Series(Self Steer Axle), Chassis Greasing Point Diagram98
Greasing Points(Nipples)99
Gearshift Control Rod100
Spring Pads101
Trunnion Shaft101
Air Dryer103
Function of Air Dryer103
Features of Air Dryer103
Inspection of Air Dryer104
Operation of Air Dryer104
Troubleshooting for Air Dryer105
Electrical106
Headlamp Aiming106
Bulb Replacement and Kinds106
Fuse and Relay Box (Inside the Cab)107
Fuse, Relay and Unit Positions107
Designations of Fuse, Relay and Unit108
Auxiliary Fuse and Relay Box109
Fuses Corresponding to each Position of the Starter Key109
Designations of Fuses109
Battery Care110
Battery Checks(PT Battery)110
Battery Checks110
Cautions When Handling Batteries111
How to Use Battery Jumper Cables111
Ether Start System(DDC Engine)112
Principle of Operation112
Cylinder Replacement and Check112
Periodic Inspection Chart114
In Case of Emergency117
Emergency Stopping117
Emergency Starting117
Battery Jumping117
Cautions When Being Towed118
Full Air Brake118
Vehicle Repair119
Vehicle Cleaning119
Polishing119
Troubleshooting120
Corrections120
Engine and Related Parts121
Engine Overheating121
High Fuel Consumption121
High Oil Consumption121
Chassis and Related Parts122
Battery Discharge122
Lamps Won't Turn on122
Hard Steering122
Miscellaneous Controls and Options123
How to Read Tachograph Records125
How to Handle Tachograph126
Open the Cover126
Filling out of Recording Chart Paper126
Setting of Clock127
Setting of Recording Chart Paper Set127
Replacement of 7-Days Recording Chart Paper Set127
Air Suspension Seat128
Adjustment of the Seat128
Height and Tilt Adjustment Lever128
Back Angle Adjustment Lever128
Auto Greaser129
Basic Rules of Operation129
Gear Pump Unit129
Distributor129
Turbo Charger130
Type of Turbo Charger130
Tips for Vehicle Operation130
Basic Rules of Operation130
After Driving off131
Care of Turbo Charger132
Care of Air Cleaner132
Care of Engine Oil132
Diagnosis Chart133
Zf Transmission134
Construction and Power Flow Diagram134
Connection Diagram for Pneumatic Control135
How to Range Change Group137
How to Range Change Group(ZF16S-221 T/M)137
Low Range Control System137
Operation137
How to Change Ranges(ZF 16S-151 T/M)138
How to Change Ranges(ZF 16S-221 T/M)138
Operation of the Splitter139
Advantages of the Splitter Select Valve139
Gear Jump139
Examples of the Use of Splitter139
How to Operate140
Operating of the Clutch140
Towing Away140
Inspection for the Clearance of HIGH-LOW Switch141
Adjustment of HI-LO Switch Clearance141
Adjustment of HI-LO Switch at the Rear of Clutch Pedal141
Care142
Using the Recommended Lubricants142
Oil Level Check and Oil Change142
Breather142
Inspection and Adjustment of the Clutch Pedal143
Operation of Dump System144
Inspection Prior to Operation145
When Raising the Deck145
When Attempting to Stop the Deck Halfway146
When Attempting to Lower the Deck146
Operation at the Range of 1,750 Rpm147
Checking and Changing of Hydraulic Oil149
Checking the Hydraulic Oil Level149
Suggested Hydraulic Oil149
Changing of Hydraulic Oil149
Changing of Air Filter and Oil Filter150
Air Bleeding of Dump System150
Operation of Tractor-Trailer153
Driving of Tractor-Trailer153
Turning of Tractor-Trailer153
Jack Knife Phenomenon153
Connection of Trailer with Tractor154
Cautions When Connecting154
Jumper Cable(Harness)155
Checks after Coupling up156
Checking the Connection State156
Driving Precautions156
Caution When Disconnecting157
Checking after Connecting the Tractor and Trailer158
Caution for Operation (DU20BS Coupler)159
Coupler Greasing159
Caution When Coupling up and Uncoupling159
Jost Coupler Angle Adjustment160
Range of Rolling Angle Adjustment160
How to Adjust Rolling Angle160
Bulk Cement Tractor161
External View of BCT161
External View of Compressor162
Specifications of Compressor162
Drive System Diagram163
Detail Sketch of Compressor163
Caution During Operation164
How to Operate the Compressor164
Much Vibration165
Abnormal Noise165
Troubleshooting165
Oil Pressure Does Not Increase166
Air Pressure Does Not Increase or the Amount of Air Decreases166
Lubricating Oil Change166
Check for Oil Level166
Periodical Inspection Chart167
Self Steer168
Maintenance168
Adjusting Air Pressure169
New Vehicle's Air Pressure169
Improvements over the Previous Version169
Pressure Control(22.5Ton Cargo)169
Hydraulic Device of Car Carrier170
Circuit Diagram170
Oil Tank170
Solenoid Relief Valve171
Return Filter171
Hydraulic Hose for Connection171
Connection of Electricity Supply for Solenoid Control171
Tool List172
Service Electric Equipments for User174
Consent for Cellular Phone Charger174
Harness for Working Lamp Mounting174
Harness for Auto Cover of Dump174
Harness for Transceiver175
Specifications and Service Data176
Location of Chassis Number and Engine Number177
Vehicle Identification Number177
Chassis Number177
Engine Number177
Main Data178
Dimensions178
Diagram178
Weights178
Power Train179
Chassis180
Cab181
General182
Power Train223
Dimensions (MM)238
Recommended Lubricants251

Daewoo Novus M2SEF - Gearshift Control Rod

Table of Contents

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