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VLT AQUA Drive FC 202
Danfoss VLT AQUA Drive FC 202 Design Manual
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130BF355.10
99 (3.9)
153 (6.0)
0.0
225 (8.9)
45 (1.8)
0.0
4
1
2
5
3
1
Mains
terminals
4
Brake
terminals
2
Ground
terminals
5
Motor
terminals
3
TB6
terminal
block
for
contactor
–
–
Figure
8.43
D6h
T
erminal
Dimensions
with
Contactor
and
Disconnec
t
Options
(Fron
t
View)
Exterior and T
erminal Dimen...
VL
T
®
AQU
A Driv
e FC 202
96
Danfoss A/S © 01/2018 All rights reserved.
MG22B222
8
8
97
99
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
Purpose of the Design Guide
7
Additional Resources
7
Document and Software Version
7
Conventions
7
2 Safety
8
Safety Symbols
8
Qualified Personnel
8
Safety Precautions
8
3 Approvals and Certifications
10
Regulatory/Compliance Approvals
10
Enclosure Protection Ratings
12
4 Product Overview
14
VLT ® High-Power Drives
14
Enclosure Size by Power Rating
14
Overview of Enclosures, 380-500
15
Overview of Enclosures, 525-690
17
Kit Availability
19
5 Product Features
20
Automated Operational Features
20
Custom Application Features
22
Specific VLT ® AQUA Drive FC 202 Features
27
Cascade Control Overview
28
Basic Cascade Controller Overview
30
Deragging Overview
31
Pre/Post Lube Overview
32
Flow Confirmation Overview
33
Advanced Minimum Speed Monitoring Overview
34
Dynamic Braking Overview
34
Load Share Overview
35
Regen Overview
36
Back-Channel Cooling Overview
36
6 Options and Accessories Overview
39
Fieldbus Devices
39
Functional Extensions
40
Motion Control and Relay Cards
41
Brake Resistors
41
Sine-Wave Filters
41
Du/Dt Filters
41
Common-Mode Filters
41
Harmonic Filters
42
High-Power Kits
42
7 Specifications
43
Electrical Data, 380-480
43
Electrical Data, 525-690
47
Mains Supply
54
Motor Output and Motor Data
54
Ambient Conditions
54
Cable Specifications
55
Control Input/Output and Control Data
55
Enclosure Weights
58
8 Exterior and Terminal Dimensions
59
D1H Exterior and Terminal Dimensions
59
D2H Exterior and Terminal Dimensions
65
D3H Exterior and Terminal Dimensions
72
D4H Exterior and Terminal Dimensions
77
D5H Exterior and Terminal Dimensions
82
D6H Exterior and Terminal Dimensions
91
D7H Exterior and Terminal Dimensions
102
D8H Exterior and Terminal Dimensions
113
E1H Exterior and Terminal Dimensions
125
E2H Exterior and Terminal Dimensions
131
E3H Exterior and Terminal Dimensions
137
E4H Exterior and Terminal Dimensions
144
9 Mechanical Installation Considerations
151
Storage
151
Lifting the Unit
151
Operating Environment
151
Mounting Configurations
153
Cooling
153
Derating
154
10 Electrical Installation Considerations
158
Safety Instructions
158
Wiring Schematic
159
Connections
160
Control Wiring and Terminals
162
Fuses and Circuit Breakers
165
Motor
167
Braking
169
Residual Current Devices (RCD) and Insulation Resistance Monitor (IRM)
172
Leakage Current
172
IT Mains
173
Efficiency
174
Acoustic Noise
174
Du/Dt Conditions
175
Electromagnetic Compatibility (EMC) Overview
181
EMC-Compliant Installation
185
Harmonics Overview
187
11 Basic Operating Principles of a Drive
190
Description of Operation
190
Drive Controls
190
12 Application Examples
200
Wiring Configurations for Automatic Motor Adaptation (AMA)
200
Wiring Configurations for Analog Speed Reference
200
Wiring Configurations for Start/Stop
201
Wiring Configuration for an External Alarm Reset
202
Wiring Configuration for Speed Reference Using a Manual Potentiometer
203
Wiring Configuration for Speed Up/Speed down
203
Wiring Configuration for RS485 Network Connection
204
Wiring Configuration for a Motor Thermistor
204
Wiring Configuration for a Relay Set-Up with Smart Logic Control
205
Wiring Configuration for a Submersible Pump
205
Wiring Configuration for a Cascade Controller
207
Wiring Configuration for a Fixed Variable Speed Pump
208
Wiring Configuration for Lead Pump Alternation
208
13 How to Order a Drive
209
Drive Configurator
209
Ordering Numbers for Options and Accessories
212
Ordering Numbers for Filters and Brake Resistors
217
Spare Parts
217
14 Appendix
218
Abbreviations and Symbols
218
Definitions
219
Index
221
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Design Guide
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Instruction Manual
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Installation Manual
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Installation Guide
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Operating Manual
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Installation Instructions
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Danfoss VLT AQUA Drive FC 202 Specifications
General
Brand
Danfoss
Model
VLT AQUA Drive FC 202
Category
DC Drives
Language
English
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