DataCard CP80 Plus

CP80 and CP80 Plus Service Manual 6-1
Chapter 6: Removal and
Replacement
This chapter provides instructions for removal and replacement of
assemblies and parts in the CP80 and CP80 Plus card printers.
General Notes___________________________________________________________________ 6-4
Symbols______________________________________________________________________________6-4
Required Tools________________________________________________________________________6-4
Screw Torque Specifications___________________________________________________________6-5
Print Engine Front Wire Routing Diagram________________________________________________6-6
Print Engine Duplex and Printhead Wire Routing Diagram _______________________________6-7
Laminator Front Wire Routing Diagram _________________________________________________6-8
Laminator Rear Wire Routing Diagram _________________________________________________6-9
Power Supply Wire Routing Diagram __________________________________________________6-10
Functional Block Diagram ____________________________________________________________6-11
Laminator Cable Connection Diagram _______________________________________________6-12
Enclosure Components _________________________________________________________ 6-13
Swingarm Cover_____________________________________________________________________6-13
Main Enclosure ______________________________________________________________________6-15
Input Hopper ________________________________________________________________________6-17
LCD Display _________________________________________________________________________6-19
Output Hopper ______________________________________________________________________6-22
Swingarm Assembly ____________________________________________________________ 6-23
Printhead Fan _______________________________________________________________________6-24
Printhead Spring_____________________________________________________________________6-25
Upper Printer Sensors ___________________________________________________________ 6-26
Card Input Sensor____________________________________________________________________6-26
Swingarm Sensor_____________________________________________________________________6-27
Ribbon Motion Sensor________________________________________________________________6-28
Ribbon Index Sensor _________________________________________________________________6-29
Cam Sensor _________________________________________________________________________6-30
Card Hopper Empty Sensor___________________________________________________________6-31
Upper Printer Motors ____________________________________________________________ 6-32
Transport Motor______________________________________________________________________6-32
Pick Motor___________________________________________________________________________6-33
Cam Motor__________________________________________________________________________6-35