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DataCard CP60 User Manual

DataCard CP60
212 pages
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Datacard
®
CP60™ and CP60 Plus
Card Printers
Service Manual
May 2007
Part No. 539358-002, Rev C

Table of Contents

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DataCard CP60 Specifications

General IconGeneral
BrandDataCard
ModelCP60
CategoryPrinter
LanguageEnglish

Summary

Safety Issues

Safe Environment

Guidelines for ensuring a safe operating environment for the printer.

Safe Human Interface

Precautions for safe interaction with the printer and its components.

Chapter 1: Introduction

Intended Audience

Specifies the target users for this service manual and their prerequisites.

Avoiding Electrostatic Discharge

Procedures to prevent damage from static electricity when handling components.

Symbol Conventions

Explains the meaning of symbols used throughout the manual for clarity.

Chapter 2: Theory of Operation

Printer Components Overview

Describes the main hardware parts of the CP60 and CP60 Plus printers.

Sequence of Operation

Details the step-by-step process of printer initialization and card production.

Graphics Printing Principles

Explains how the printhead elements transfer pigment to the card for printing.

Magnetic Cards and Data Standards

Covers the principles of magnetic data storage, encoding, and industry standards.

Smart Card Technology

Explains the underlying concepts and types of smart cards used with printers.

Chapter 3: Routine Maintenance

Required Tools and Supplies

Lists the necessary items for performing routine maintenance tasks.

Routine Maintenance Procedure

Provides the overall steps for servicing the printer to extend its life.

Cleaning Printer Components

Detailed instructions for cleaning the interior of the printer, including sensors and printhead.

Mechanical Inspection

Guide for inspecting internal components like rollers, belts, and gears for wear or damage.

Chapter 4: Troubleshooting

General Troubleshooting Procedures

Outlines general guidelines and cautions for technicians troubleshooting the printer.

Troubleshooting Sensors

Methods for diagnosing and identifying faulty sensors within the printer.

Troubleshooting Motors

Procedures for testing and identifying issues with the printer's various motors.

Performance Problems

Lists common performance issues and their potential causes and solutions.

Error Codes

Explains error code prefixes and provides a reference for system, driver, and module errors.

Chapter 5: Adjustments

Installing Printer Diagnostics

Step-by-step guide to install the necessary diagnostic software for printer adjustments.

Using Printer Diagnostics

Instructions on how to navigate and utilize the printer's diagnostic software interface.

Changing Printer Values

How to modify operational parameters using the Printer Values dialog box.

Setting Printer Value Parameters

Detailed explanation of various printer parameters and how to adjust them.

Software Adjustment Procedures

Procedures for saving, restoring, and updating printer configurations and firmware.

Chapter 6: Removal and Replacement

Exterior Components

Procedures for removing and replacing external parts of the printer.

Swingarm Assembly

Steps for removing and replacing the swingarm assembly.

Sensors

Detailed instructions for removing and replacing various sensors within the printer.

Motors

Procedures for removing and replacing the transport, pick, and cam motors.

Duplex Module

Instructions for removing and replacing the duplex module and its components.

Magnetic Stripe Option

Procedures for removing and replacing components related to the magnetic stripe reader.

Smart Card Option

Procedures for removing and replacing components related to the smart card reader.

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