CP60 and CP60 Plus Service Manual 6-1
Chapter 6: Removal and
Replacement
This chapter provides instructions for removal and replacement of
assemblies and parts in the CP60 and CP60 Plus card printers.
General Notes___________________________________________________________________ 6-3
Symbols______________________________________________________________________________6-3
Required Tools________________________________________________________________________6-3
Screw Torque Specifications___________________________________________________________6-3
Front Wire Routing ____________________________________________________________________6-4
Duplex and Printhead Wire Routing ____________________________________________________6-5
Functional Block Diagram _____________________________________________________________6-6
Exterior Components ____________________________________________________________ 6-7
Swingarm Cover______________________________________________________________________6-7
Main Enclosure _______________________________________________________________________6-8
Card Hopper_________________________________________________________________________6-9
LCD Display _________________________________________________________________________6-11
Swingarm Assembly ____________________________________________________________ 6-13
Printhead Fan _______________________________________________________________________6-14
Printhead Spring_____________________________________________________________________6-15
Sensors ________________________________________________________________________ 6-16
Card Input Sensor (Without Clear Card)_______________________________________________6-16
Card Input Sensor (With Clear Card) __________________________________________________6-17
Swingarm Sensor_____________________________________________________________________6-18
Ribbon Motion Sensor________________________________________________________________6-19
Ribbon Index Sensor _________________________________________________________________6-20
Cam Sensor _________________________________________________________________________6-21
Card Hopper Empty Sensor___________________________________________________________6-22
Motors _________________________________________________________________________ 6-23
Transport Motor______________________________________________________________________6-23
Pick Motor___________________________________________________________________________6-24
Cam Motor__________________________________________________________________________6-26
Ribbon Motor and Gear______________________________________________________________6-27
Transport Assembly_____________________________________________________________ 6-29
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