1. Introduction
1.1
About the Commissioning guidelines......................................................................................................................................................................................6
1.1.1 General purpose.............................................................................................................................................................................................................................6
1.1.2 Intended users of the Commissioning guidelines.................................................................................................................................................. 6
1.1.3 Switchboard panel examples................................................................................................................................................................................................6
1.1.4 Software versions.......................................................................................................................................................................................................................... 8
1.1.5
Technical support...........................................................................................................................................................................................................................8
1.1.6
List of technical documentation for PPU 300............................................................................................................................................................8
1.2
Warnings and safety................................................................................................................................................................................................................................ 9
1.2.1
Safety during installation and operation ...................................................................................................................................................................... 9
1.2.2
Design, drawings and FAT test.........................................................................................................................................................................................10
1.2.3
Hot commissioning and retrofits...................................................................................................................................................................................... 10
1.2.4
Controller power supply..........................................................................................................................................................................................................11
1.2.5 Connect the controller protective earth.......................................................................................................................................................................11
1.2.6 Switchboard control...................................................................................................................................................................................................................11
1.2.7 Factory settings ...........................................................................................................................................................................................................................11
1.2.8 Remote-controlled starts........................................................................................................................................................................................................11
1.2.9 Electrostatic discharge ...........................................................................................................................................................................................................11
1.2.10
Do not manually override active alarm actions..................................................................................................................................................... 11
1.3 Legal information.....................................................................................................................................................................................................................................12
1.3.1 Third party equipment............................................................................................................................................................................................................. 12
1.3.2 Warranty............................................................................................................................................................................................................................................ 12
1.3.3 Open source software............................................................................................................................................................................................................. 12
1.3.4 Trademarks..................................................................................................................................................................................................................................... 12
1.3.5 Copyright...........................................................................................................................................................................................................................................12
1.3.6
Disclaimer ....................................................................................................................................................................................................................................... 13
2. Preparation for commissioning
2.1
Tools.................................................................................................................................................................................................................................................................... 14
2.1.1
Tools required................................................................................................................................................................................................................................14
2.2 Software........................................................................................................................................................................................................................................................... 15
2.2.1 Downloading and installing PICUS................................................................................................................................................................................15
2.3 Information.................................................................................................................................................................................................................................................... 15
2.3.1
System drawings.........................................................................................................................................................................................................................15
2.3.2
IO setup and parameter configuration.........................................................................................................................................................................16
2.3.3
AC protections...............................................................................................................................................................................................................................16
2.3.4 Transformer information.........................................................................................................................................................................................................16
2.3.5 Breaker information...................................................................................................................................................................................................................16
2.3.6 Governor information............................................................................................................................................................................................................... 16
2.3.7 AVR information........................................................................................................................................................................................................................... 17
3. Controller checks
3.1 BEFORE connecting the controller power supply.....................................................................................................................................................18
3.1.1 Disable the breakers ...............................................................................................................................................................................................................18
3.1.2 Disable the engine start......................................................................................................................................................................................................... 18
3.1.3
Activate switchboard control...............................................................................................................................................................................................18
3.2 Checking each controller..................................................................................................................................................................................................................18
3.2.1 Connecting the controller power supply.....................................................................................................................................................................18
3.2.2 Checking the controller LEDs............................................................................................................................................................................................ 18
3.3
Ethernet communication...................................................................................................................................................................................................................19
3.3.1
Plug and play connections in the network................................................................................................................................................................19
PPU 300 Commissioning guidelines 4189341106 UK