EasyManua.ls Logo

Ditch Witch JT40 User Manual

Ditch Witch JT40
253 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
JT40/JT40 All Terrain
HRC and LRC
Issue 1.0
Original Instruction
Operators
Manual
053-2966

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Ditch Witch JT40 and is the answer not in the manual?

Ditch Witch JT40 Specifications

General IconGeneral
BrandDitch Witch
ModelJT40
CategoryConstruction Equipment
LanguageEnglish

Summary

Overview of Machine Functions

Serial Number Location

Locate and record serial numbers and date of purchase for identification and service.

Intended Use of the Drilling Unit

Understand the designed purpose and operational limits of the drilling unit for safe use.

Equipment Modification Guidelines

Follow guidelines regarding modifications to ensure proper function and compliance with regulations.

Identification of Unit Components

Learn about the various parts and their functions on the drilling unit for operation.

FCC and RF Exposure Statements

Review regulatory compliance information regarding internal transmitters and RF exposure limits.

Operator Orientation and Manual Guide

Familiarize with the unit's layout and understand how to use the operator's manual effectively.

Foreword and Manual Information

Purpose of the Operator's Manual

Understand the manual's role in providing safety and operation instructions.

Safety Precautions and Guidelines

Jobsite Safety Guidelines

Follow essential guidelines before operating any jobsite equipment safely.

California Proposition 65 Warning

Information about chemicals known to cause cancer or birth defects in California.

Emergency Procedures for Jobsite Hazards

Understand procedures for handling electric strikes, gas line damage, fire, and other critical events.

Safety Alert Classification System

Learn to interpret safety alert levels (Danger, Warning, Caution) and associated icons.

Machine Safety Alerts and Decals

Identify and understand various machine safety alerts and decals for safe operation and maintenance.

Machine Controls and Operation

Set-Up Console Controls

Details of controls located on the set-up console, including indicators and switches.

Wireless Remote Controller Operation

Operating the wireless remote controller for machine functions and ground drive control.

Left Control Console Operations

Information on controls found on the left control console, including pipeloading and drilling functions.

Right Control Console Layout

Overview of the controls, displays, and gauges on the right control console.

Open Station Seat Adjustments

How to adjust the operator's seat for comfort and proper positioning.

Cab Controls (Optional)

Controls within the optional cab for climate, lighting, and wipers.

Engine Compartment Controls and Indicators

Identification and function of controls and indicators in the engine compartment.

Auxiliary Pipeloading Controls

Controls for operating the auxiliary pipeloading system for efficient pipe handling.

Wireline (Optional) System Controls

Controls and indicators for the optional wireline system, including ROM status.

Battery Disconnect Switch

Procedure for safely connecting and disconnecting the battery for maintenance.

Operation Overview and Jobsite Procedures

Jobsite Planning and Preparation

Steps for planning and preparing the jobsite before drilling operations commence.

Drilling and Backreaming Procedures

Detailed steps for performing drilling and backreaming operations safely and effectively.

Leaving the Jobsite Safely

Procedures for leaving the jobsite and securing the equipment after work is complete.

Equipment Storage Guidelines

Instructions for proper storage of the drilling unit and related equipment to prevent damage.

Prepare for Drilling Operations

Gathering Jobsite Information

Reviewing blueprints, site data, and utility information to understand job requirements.

Inspect Site for Hazards

Identify potential hazards and site conditions before transporting equipment to ensure safety.

Select Start and End Points

Consider factors like slope, traffic, and space when choosing starting and ending points.

Classify Jobsite Hazards

Classify jobsite based on underground hazards like electric or gas lines for safety precautions.

Plan Bore Path and Measurements

Plan the bore path, considering bend limits, pitch, depth, and required measurements.

Driving and Unit Operation

Start Unit Procedures

Steps to start the drilling unit and warm up the engines before operation.

Steer Unit Operation

Instructions for steering the unit using single or dual joystick controls.

Tips to Reduce Track Wear

Methods to minimize wear on the rubber tracks for extended life and performance.

Safe Slope Operation Guidelines

Safety precautions and considerations for operating the unit on slopes to prevent tip-over.

Shut Down Unit Procedures

Steps for safely shutting down the drilling unit after completing operation.

Transporting the Drilling Unit

Lifting and Pipe Box Procedures

Guidelines for lifting the machine and its associated pipe box safely.

Load Unit onto Trailer

Step-by-step instructions for loading the drilling unit onto a trailer safely.

Tie Down Procedures for Transport

Methods for securely tying down the unit for safe transport, including chain placement.

Unload Unit from Trailer

Step-by-step instructions for safely unloading the drilling unit from a trailer.

Retrieval of Disabled Unit

Procedures for retrieving a disabled unit, including towing and disengaging track planetaries.

Conducting the Drilling Operation

Position Equipment and Connect Systems

Steps for positioning equipment and connecting fluid and electric strike systems.

Start System and Prime Fluid Pump

Procedures for starting the unit and priming the drilling fluid pump before drilling.

Operate Carriage Control for Drilling

Using the carriage control joystick for drilling and assisted makeup operations.

Clamp Pipe and Assemble Drill String

Steps for clamping pipe and assembling the drill string for various modes.

Drill First Pipe Safely

Procedures for drilling the first pipe in AT and AT Dirt/JT modes, including monitoring gauges.

Swab the Hole and Enable Pipeloader

Swabbing the hole to remove cuttings and enabling the automated pipeloader system.

Add Pipe Procedures

Detailed steps for adding pipe using manual or automated pipeloader controls.

Correct Direction and Use AutoCarve

Techniques for correcting direction and using the AutoCarve feature for tough soil.

Record Bore Path Data

Methods for recording bore path data using tracking software for analysis.

Surface Drill Head Procedures

Steps for guiding the drill head to the surface and performing tool changes.

Backreaming Operations

Procedures for enlarging the hole using backreaming techniques and fluid flow.

Remove Pipe and Pullback Device

Steps for removing pipe and the pullback device from the drill string.

Systems and Equipment Details

Anchor System Setup and Operation

Methods for anchoring the unit using standard, alternate, or combined anchors for stability.

Electric Strike System Setup and Testing

Proper setup, testing, and troubleshooting of the electric strike system for safety.

Drilling Fluid Properties and Mixing

Guidelines for drilling fluid selection, mixing, and properties like viscosity for optimal performance.

DrillLok® System Functionality

Understanding and using the DrillLok system to control thrust and rotation for safety.

Downhole Tools and Selection

Information on nozzles, bits, beacon housings, and backreamers for different soil conditions.

Hydratong Wrenches Operation

Using Hydratong wrenches for joining and breaking pipe joints correctly with scribe lines.

Drill Pipe Care and Maintenance

Procedures for conditioning, lubricating, cleaning, and replacing drill pipe components.

Pipeloader System Operation

Instructions for removing/installing pipe boxes and managing pipe rows for loading.

Wireless Remote Controller Usage

Details on using the wireless remote controller, including operation and troubleshooting.

Cruise Control Functions

Setting and adjusting cruise control for thrust, pullback, and rotation speeds during boring.

Wireline Operation Overview

Overview of wireline operation, including specialist roles, safety, and connection procedures.

Diagnostic Codes and System Information

Understanding engine and machine diagnostic codes displayed on the unit for troubleshooting.

Sensor Override Mode Operation

Operating the unit in sensor override mode and understanding function effects.

Completing the Job and Storing Equipment

Antifreeze Procedures for Drilling Unit

Steps for adding and reclaiming antifreeze to protect the drilling unit from freezing.

Rinse Equipment with Washwand

Using the washwand to clean the drilling unit after operation, removing dirt and mud.

Disconnect Hoses and Cables

Procedures for disconnecting and storing hoses and cables after the job is complete.

Stow Tools and Accessories

Ensuring all tools are properly loaded and secured for transport after use.

Service and Maintenance Schedule

General Service Precautions

Essential safety precautions to follow during service, maintenance, welding, and washing.

Recommended Lubricants and Service Key

List of recommended lubricants, fluids, and service key indicators for proper maintenance.

Each Use Maintenance Checks

Tasks to perform before each use, focusing on lubricating the Rockmaster tool.

Startup/10 Hour Service Intervals

Maintenance tasks to perform at startup and every 10 operating hours, including fluid checks.

50 Hour Service Interval Checks

Maintenance tasks to perform every 50 operating hours, including oil and filter changes.

250 Hour Service Interval Checks

Maintenance tasks to perform every 250 operating hours, focusing on gearbox oil.

500 Hour Service Interval Checks

Maintenance tasks to perform every 500 operating hours, including engine oil and hydraulic filters.

1000 Hour Service Interval Checks

Maintenance tasks to perform every 1000 operating hours, such as gearbox oil and drive belt changes.

2000 Hour Service Interval Checks

Maintenance tasks to perform every 2000 operating hours, including engine coolant and fluid pump oil.

4500 Hour Service Interval Checks

Maintenance tasks to perform every 4500 operating hours, focusing on DEF pump filter replacement.

As Needed Maintenance Tasks

Maintenance tasks to perform as needed, such as track tension, lubricator pail, and inserts.

Machine Specifications and Dimensions

Machine Dimensions and Operating Mass

Overall dimensions, width, height, and operating mass of the unit.

Ground Bearing Pressure and Clearances

Specifications for ground bearing pressure and ground clearance of the machine.

Drill Pipe Specifications

Details on Power Pipe HD, HIWS1, and All Terrain pipe dimensions and bend radii.

Operational Performance Specifications

Speeds, forces, capacities, and engine performance related to machine operation.

Power and Fluid System Specifications

Engine details, fluid capacities, and drilling fluid system specifications.

Noise and Vibration Levels

Information on noise and vibration levels transmitted to the operator.

Declaration of Conformity Information

Regulatory compliance information for the European Union market.

Support and Resources

Dealer Notification and Parts Ordering

Procedure for notifying dealers of malfunctions and ordering genuine replacement parts.

Publications and Training Resources

Contacting dealers for manuals, videos, and individualized training information.

Warranty Policy and Exclusions

Limited Warranty Policy Details

Details of the limited warranty for equipment and replacement parts and labor.

Exclusions from Product Warranty

List of conditions and actions that void the product warranty, including misuse and neglect.

Related product manuals