D439E Service Manual 2. Engine Mechanical System (D439E)
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3) Install the main bearing cap and fasten the
bolt.
Tightening torque : 49.0 Nm + 90°
(5.0 kgf.m + 90°, 36.4 Ib-ft + 90°)
4) Remove the main bearing cap and measure
oil gap at each journal.
Oil gap of journal #1, 2, 4 and 5
Reference : 0.036 ~ 0.098 mm
Limit : 0.15 mm
Oil gap of journal #3
Reference : 0.056 ~ 0.118 mm
Limit : 0.15 mm
5) If the oil gap of the main bearing is
excessively large, replace the main bearing.
3. Measure roundness and cylindricity of crankshaft
journal and pin. If the measurement exceeds the
limit, repair it with under size.
Roundness of crankshaft
Reference : less than 0.01 mm
Limit : 0.03 mm
Cylindricity of crankshaft
Reference : less than 0.006 mm
Limit : 0.03 mm
4. Check to see if the crankshaft is bent.
Install the dial gauge of crankshaft center journal,
and check the bending of the crankshaft.
Bending of the crankshaft
Standard : Below 0.02 mm
Limit : 0.05 mm
NOTE : Actual bending is a half of the measurement.