D439E Service Manual 2. Engine Mechanical System (D439E)
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Specification
Item Specification
Cooling method Water cooling, forced circulation
Coolant capacity 20ℓ (includes engine, radiator and heater)
Type Volute pump
Water pump
Drive V-belt
V-belt Quantity 2EA
Type Wax-pellet, bottom bypass (installed with jiggle valve)
Thermostat
Valve opening temperature 82℃
Service Standards
Item
Nominal value
( [] indicates base
diameter)
Limit
Correction
and remarks
Fan rotation (Auto cool fan coupling) - More than 2~3 revs. Replace
Interference between pump
shaft and flange
[17] 0.08~0.10 mm Up to 2 times Replace
Gap between pump shaft
and impeller
[13] 0.03~0.06 mm Replace
Water pump
Pump case to impeller
installed dimension
20.8~21.7 mm Replace
Valve opening temperature 80~84℃ Replace
Thermostat
Valve lift / temperature Above 10 / 95℃ Replace
nominal 0.83~1.10 kg/cm
2
Replace
Pressure cap
opening
pressure
negative Below 0.05 kg/ cm
2
Replace
Radiator
Radiator check pressure 1.4 kg/cm
2
Replace
Reservoir tank inner pressure 0.5 kg/mm
2
Replace
Between alternator and
water pump
12~16 mm adjust
Between power steering
pump and crankshaft pulley
4~6 mm adjust
V-belt
deflection
Air-con compressor and
tension pulley
16~20 mm adjust