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Doosan P185WDO-T4F Service Manual

Doosan P185WDO-T4F
114 pages
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Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
P/N: 46670941 (2014) Rev B
OPERATION and MAINTENANCE
MANUAL
COMPRESSOR MODEL
P185WDO-T4F (F63)
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Doosan P185WDO-T4F Specifications

General IconGeneral
Engine ModelDoosan D24
TypeRotary Screw Compressor
Max. Pressure125 psi
Free Air Delivery185 cfm
Maximum Pressure125 psi
Displacement2.4 L
Pressure Range7 - 8.6 bar (100 - 125 psi)

Summary

Foreword

Information

Details about the manual's proprietary nature, warranty, scope, and intended use of the compressor.

Drawbar Information

Instruction Kit

Details the components and steps for assembling the drawbar for towing the compressor.

Safety

Safety Precautions

General safety guidelines for operating and maintaining the compressor, covering hazards and precautions.

Compressed Air

Explains the dangers of compressed air and safety measures during handling and operation.

Exhaust System

Provides safety information regarding hot exhaust gases and system surfaces.

Materials

Lists materials used in the compressor that may be hazardous if misused.

Battery

Details safety precautions for handling the compressor's battery, including jump-starting.

Radiator

Safety warnings related to hot engine coolant and steam from the radiator.

Transport

Instructions and safety checks for loading, transporting, and towing the compressor.

Decals

Explanation of safety decals (DANGER, WARNING, CAUTION) and their meanings.

Noise Emission

Noise Emission

Information regarding noise control regulations and prohibitions against tampering.

Compressor Noise Emission Control Information

Details about compliance and regulations related to noise control devices.

Introduction

Purpose of the maintenance log and its relation to EPA noise emission regulations.

Maintenance Schedule

Schedule for maintaining noise emission controls, including tasks and intervals.

Noise Emission Warranty

Warranty information covering compliance with EPA noise control regulations.

Maintenance Log

Template for recording maintenance performed on noise control systems.

General Data

General Data Information

Technical specifications and data for the compressor model.

Expendable Service Parts

List of common service parts with their part numbers for replacement.

Operating Instructions

Control Panel

Description and function of the main control panel components and indicators.

Control/Gauge Panel

Details the functions of buttons and displays on the control and gauge panel.

Auto Power Off

Explanation of the power-saving feature and its behavior during faults.

Quick View Screens

How to view engine and compressor operating parameters on the display.

Fault and Alert

Procedure for acknowledging and managing system faults and alerts displayed.

Service Interval Set Up

How to set or reset service intervals indicated on the display.

Languages and Units Set Up

Procedure to configure display language and measurement units.

Compressor ID Set Up

How to set or change the compressor identification number in the software.

Compressor and Display Gauge Software Versions

How to view software versions for the compressor and display unit.

Before Towing

Safety instructions and checks to perform before towing the compressor.

Setting Up

Guidelines for positioning and preparing the compressor for operation.

Towing

Instructions for safely disconnecting and towing the compressor.

Before Starting

Pre-start checks and procedures for the compressor.

Starting

Step-by-step guide for starting the compressor engine.

Shutdown

Procedures for safely shutting down the compressor after use.

Pressure Regulator Adjustment Instructions

Instructions on how to adjust the pressure regulator for optimal performance.

Engine Operation

Engine Operation and Maintenance

Overview of engine maintenance, safety, and general information for optimal performance.

Safety

Categorization of safety information (Danger, Warning, Caution) for engine operations.

Instructions

General instructions for maintaining engine performance and safety.

Cautions for Starting the Engine

Specific safety warnings and precautions to follow before starting the engine.

Cautions for Inspection and Repair

Safety guidelines for performing inspection and repair work on the engine.

General Repair

Detailed procedures and safety considerations for general engine repair tasks.

Environmental Pollution

Guidelines for preventing environmental pollution during engine repair.

Use of Genuine Parts

Importance of using genuine parts for engine maintenance and repair.

Engine Management

Best practices for managing the engine to prevent damage and ensure longevity.

Prevention of Pollution

Steps to take to manage the engine without causing environmental pollution.

Handling of Engine Oil

Safety rules and precautions for handling engine oil to prevent skin contact and contamination.

Start and Shutdown

Procedures for preparing, starting, and shutting down the engine.

Break-in Period of Engine

Guidelines for the initial break-in period of a new engine for optimal performance.

Check Points

Key checks to perform during the engine break-in period.

Inspection after Starting the Engine

Checks to perform on the engine's lubrication system after starting.

Regular Inspection

General information and schedule for regular engine oil inspection and replacement.

Checking the Engine Oil

Step-by-step guide for checking the engine oil level using the dipstick.

Replacement of Engine Oil

Detailed instructions and tools required for replacing engine oil.

Drain Engine Oil

Procedure for draining used engine oil and replacing the oil filter.

Coolant

General information on the function and maintenance of engine coolant.

Checking the Coolant

How to check engine coolant level and condition.

Measurement of Coolant Concentration

Procedure for measuring the concentration of engine coolant using a test sheet.

Replenishment of Coolant

Instructions for replenishing engine coolant in the supplementary tank and radiator.

Replacement of Coolant

Procedure for draining and replacing engine coolant.

Lubrication

Compressor Oil Chart

Guidance on selecting the correct compressor oil based on pressure and temperature.

Maintenance

General Information

General advice on maintaining the equipment and its warranty.

Scheduled Maintenance

Guidelines for performing scheduled maintenance tasks on the unit.

Compressor Oil Level

How to check and maintain the compressor oil level.

Air Cleaner

Procedure for servicing the air cleaner element.

Gauges

Importance of inspecting and monitoring gauges for safety and performance.

Fuel Tank

Precautions for filling the fuel tank with clean fuel.

Battery

Maintenance tips for battery connections and electrolyte level.

Tires

Recommended inspections for tires and wheel lug nuts.

Fasteners

Checks for secure bolts, nuts, and screws, including torque specifications.

Radiator

Warning about using water alone in the radiator and coolant recommendations.

Hoses

Recommendations for inspecting hoses for wear, leaks, and proper installation.

Compressor Oil Filters

Procedure for replacing the compressor oil filter.

Compressor Oil Cooler

Instructions for cleaning the compressor oil cooler for optimal efficiency.

Receiver Separator System

Maintenance procedures for the receiver separator system and element replacement.

Scavenge Line

Procedure for cleaning and maintaining the scavenge line and replacing the separator element.

Exterior Finish Care

Tips for maintaining the compressor's painted finish.

Field Repair of Texture Paint

Steps for repairing texture paint on the compressor's sheet metal.

Field Replacement of Canopy Decals

Instructions for applying new decals to the compressor canopy.

Troubleshooting

Introduction

Guide to using the troubleshooting chart for identifying and correcting compressor problems.

Think Before Acting

Questions to consider before attempting to troubleshoot a compressor issue.

Do the Simplest Things First

Advice to check the easiest and most obvious solutions first.

Double Check Before Disassembly

Emphasizes re-checking for simple solutions before disassembling components.

Find and Correct Basic Cause

Importance of identifying and correcting the root cause of a failure.

Troubleshooting Chart

A chart listing common compressor problems, their causes, and solutions.

Compressor Diagnostic Codes

List of diagnostic codes displayed by the MiniPort for compressor and engine issues.

Engine Diagnostic Codes

Table of engine diagnostic codes, their descriptions, and associated fault types.

Revision History

Record of changes and updates made to the manual.

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