Duplo DPB-500 - Chapter 6: Troubleshooting Guide

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Chapter 6

TROUBLESHOOTING

GUIDE

Table of Contents

Default Chapter7
- Power Supply7
- Maintenance / Others9
- Hot Melt Glue10
- WARNING / CAUTION Labels11
- Table of Contents13
Chapter 1 BEFORE OPERATION15
Features16
Workﬂow17
Names and Functions18
- External Parts18
- Milling Section19
- Glue Tank Section20
- Nipping Section21
- Scoring Section22
- Feed Section23
- Delivery Section24
Screen Descriptions25
- Settings Screen for Binding25
- Fine-Adjustment Screen25
- Motion Check Screen26
- Option Setting Screen27
Accessories28
Precautions on Hot Melt Glue31
Cautions for Handling32
Emergency Stop33
Paper Size34
- Cover and Book Block Size34
- Book Block Thickness and Cover Weight34
- Using Single-Folded or Double-Folded Paper35
- Cover Type35
Chapter 2 PREPARING for OPERATION37
- Turning on the Power38
- Preparing Hot Melt Glue39
- Preparing each Section42
- Entering Job Information48
Chapter 3 STARTING BINDING OPERATION59
- Placing a Book Block60
- Test-Feeding a Cover64
- Starting Binding72
- Removing the Booklet75
- Adding Covers78
- Finishing Binding79
- Using Supplied Parts81
- Using Wing Scoring83
Chapter 4 FINE-ADJUSTMENT and OPTION SETTING87
Fine Adjusting each Part88
- Setting the Paper Feed Guide88
- Setting the Scoring Width90
- Adjusting the Nipper Guide91
- Setting the Nipper93
- Setting the Glue Cutting Position94
- Setting the Width of Side Glue95
- Adjusting Spine Glue Amount96
- Adjusting Side Glue Amount97
- Adjusting the Nipping Station98
Using Motion Check99
- Ejecting Jammed Paper99
- Discharging Booklet99
- Adjusting the Height of Paper Feed Tray100
- Moving the Clamp100
Setting the Options101
- Setting the Nipping Delay Time101
- Setting the Nipping Time101
- Setting the Clamp Speed102
- Setting the Glue Tank Temperature104
- Setting the Standby Mode104
- Setting the Heater Schedule105
- Setting the Auto Start ON/OFF107
- Setting the Hispeed ON/OFF108
- Setting the Receiving Tray ON/OFF109
- Setting the Feed Guide and Nipper Guide Synchronously110
- Setting the External Equipment ON/OFF111
- Setting the Contrast112
- Setting Opening Amount of Clamp (for Normal Mode)113
- Setting Opening Amount of Clamp (for Variable Mode)114
- Setting a Transparent Cover ON/OFF115
Chapter 5 CLEANING the UNIT117
- Cleaning each Section118
- Replacing Hot Melt Glue122
- Adjusting the Date and Time126
Chapter 6 TROUBLESHOOTING GUIDE127
- Solving Glue Problem128
- Troubleshooting132
- Error Messages138
Chapter 7 APPENDIX145
Speciﬁcation146

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