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DPB-500
Duplo DPB-500 User Manual
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1-2
CHAPTER
1
BEFORE
OPERA
TION
1.
F
ea
tur
es
This machine enables you to make a book with or without a cover
.
(1)
W
ith a co
v
er
Glue is applied to the side and spine of a book block, then a cover is applied to the pasted area.
Book block
Cover
(2)
W
ithout a co
v
er (Pad binding)
Glue is applied only to the spine of a book block. Y
ou can make a note pad or scratch pad.
Book block
15
17
Table of Contents
Default Chapter
7
Power Supply
7
Maintenance / Others
9
Hot Melt Glue
10
WARNING / CAUTION Labels
11
Table of Contents
13
Chapter 1 BEFORE OPERATION
15
Features
16
Workflow
17
Names and Functions
18
External Parts
18
Milling Section
19
Glue Tank Section
20
Nipping Section
21
Scoring Section
22
Feed Section
23
Delivery Section
24
Screen Descriptions
25
Settings Screen for Binding
25
Fine-Adjustment Screen
25
Motion Check Screen
26
Option Setting Screen
27
Accessories
28
Precautions on Hot Melt Glue
31
Cautions for Handling
32
Emergency Stop
33
Paper Size
34
Cover and Book Block Size
34
Book Block Thickness and Cover Weight
34
Using Single-Folded or Double-Folded Paper
35
Cover Type
35
Chapter 2 PREPARING for OPERATION
37
Turning on the Power
38
Preparing Hot Melt Glue
39
Preparing each Section
42
Level Plate
42
Glue Tank
43
Nipping Section
44
Replacing the Receiving Tray with the Stacker Stopper
45
Replacing the Stacker Stopper with the Receiving Tray
46
Entering Job Information
48
Cover (with a Cover/Without a Cover)
48
Setting Double Feed Detection for Cover
50
Setting Book Block Size
52
Setting the Cover Size
54
Cover Base Spine Position
55
Checking and Saving Settings
57
Chapter 3 STARTING BINDING OPERATION
59
Placing a Book Block
60
Test-Feeding a Cover
64
Starting Binding
72
Removing the Booklet
75
Adding Covers
78
Finishing Binding
79
Using Supplied Parts
81
Using Wing Scoring
83
Chapter 4 FINE-ADJUSTMENT and OPTION SETTING
87
Fine Adjusting each Part
88
Setting the Paper Feed Guide
88
Setting the Scoring Width
90
Adjusting the Nipper Guide
91
Setting the Nipper
93
Setting the Glue Cutting Position
94
Setting the Width of Side Glue
95
Adjusting Spine Glue Amount
96
Adjusting Side Glue Amount
97
Adjusting the Nipping Station
98
Using Motion Check
99
Ejecting Jammed Paper
99
Discharging Booklet
99
Adjusting the Height of Paper Feed Tray
100
Moving the Clamp
100
Setting the Options
101
Setting the Nipping Delay Time
101
Setting the Nipping Time
101
Setting the Clamp Speed
102
Setting the Glue Tank Temperature
104
Setting the Standby Mode
104
Setting the Heater Schedule
105
Setting the Auto Start ON/OFF
107
Setting the Hispeed ON/OFF
108
Setting the Receiving Tray ON/OFF
109
Setting the Feed Guide and Nipper Guide Synchronously
110
Setting the External Equipment ON/OFF
111
Setting the Contrast
112
Setting Opening Amount of Clamp (for Normal Mode)
113
Setting Opening Amount of Clamp (for Variable Mode)
114
Setting a Transparent Cover ON/OFF
115
Chapter 5 CLEANING the UNIT
117
Cleaning each Section
118
Cleaning the Suction Belt
118
Cleaning the Level Plate
119
Cleaning the Paper Path
120
Replacing Hot Melt Glue
122
Adjusting the Date and Time
126
Chapter 6 TROUBLESHOOTING GUIDE
127
Solving Glue Problem
128
Troubleshooting
132
Stacker Problem
132
Milling Problem
132
Glue Problem
133
Nipping Problem
134
Feeding Problem
135
Scoring Problem
136
Booklet Quality Problem
137
Error Messages
138
Messages about Paper Jam
138
Messages about External Cover
139
Messages about Motor and Sensor
139
Other Messages
142
Other Error Codes
144
Chapter 7 APPENDIX
145
Specification
146
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Duplo DPB-500 Specifications
General
Brand
Duplo
Model
DPB-500
Category
Binding Machine
Language
English
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