Emerson Rosemount 5400 Series

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Reference Manual

00809-0100-4026, Rev HA

November 2014

Rosemount 5400 Series

Superior Performance Two-Wire Non-Contacting

Radar Level Transmitter

Main Page

Table of Contents5
Manual Overview13
Service Support15
Product Recycling/ Disposal16
Safety Messages16
Theory of Operation19
Application Examples20
System Architecture22
Process Characteristics24
Components of the Transmitter26
Antenna Selection Guide/Measuring Range27
Safety Messages31
Installation Procedure33
Mounting Considerations34
- Mounting Location34
- Special Considerations in Solids Applications36
- Mounting in Pipes37
- Installation Considerations38
- Nozzle Considerations39
- Nozzle Recommendations and Requirements42
- Service Space44
- Beamwidth45
- Vessel Characteristics47
- 10Disturbing Objects47
- 11Valves47
Mounting48
- Cone Antenna Flange Connection48
- Process Seal Antenna49
- Rod Antenna Threaded Connection50
- Rod Antenna Flanged Connection51
- Tri-Clamp™ Tank Connection52
- Bracket Mounting on Wall53
- Bracket Mounting on Pipe54
Safety Messages55
Wiring and Power Supply Requirements56
Cable/Conduit Entries57
- Conduit Electrical Connector Wiring (Using Minifast ® )57
Grounding58
Cable Selection58
Hazardous Areas59
External Circuit Breaker59
- Connecting the Transmitter59
Hart61
- Power Requirements61
- Load Limitations61
- Non-Intrinsically Safe Power Supply63
- Intrinsically Safe Power Supply64
- Type N Approvals: Non-Sparking / Energy-Limited Power Supply65
- Transient Protection Terminal Block66
Foundation67
- OUNDATION Fieldbus67
- Power Requirements67
- Fieldbus67
- Non-Intrinsically Safe Power Supply69
- Intrinsically Safe Power Supply70
- Type N Approvals: Non-Sparking / Energy-Limited Power Supply71
HART to Modbus Converter (HMC)72
- 1Connecting the Transmitter72
- 2Connection Terminals74
- 3RS-485 Bus75
- 4Installation Cases75
- 5External HART Devices (Slaves)77
Establish HART Communication78
- 1Connect to the MA/MB Terminals78
- 2Connect to the HART Terminals80
Optional Devices81
- 1Tri-Loop™ HART to Analog Converter81
- 2751 Field Signal Indicator82
- 3Smart Wireless THUM ™ Adapter83
Safety Messages85
5Section 5: Basic Configuration/Start-Up86
Overview86
- Basic Configuration Parameters86
- Configuration Tools86
Basic Configuration Parameters87
- Measurement Units87
- Tank Geometry87
- Process Conditions89
- Volume Configuration90
- Analog Output (HART)93
- Level and Distance Calibration94
- Echo Tuning95
- Atc96
Basic Configuration Using RRM96
- System Requirements96
- Help in RRM97
- Installing the RRM Software for HART Communication97
- Specifying the COM Port99
- To Set the COM Port Buffers100
- Specifying Measurement Units100
- Installing the RRM Software for FOUNDATION Fieldbus100
- Specifying Measurement Units102
- Using the Setup Functions103
- 10Guided Setup104
- 11Using the Setup Functions112
Configuration Using a Field Communicator113
Basic Configuration Using AMS Suite117
Configuration Using Deltav118
- Advanced Configuration123
Foundation124
- OUNDATION Fieldbus Overview124
- Assigning Device Tag and Node Address125
- Foundation Fieldbus Block Operation125
Application Examples127
- 1Radar Level Transmitter - Level Value127
- 2Radar Level Transmitter - Level Value in Percent (%)128
Tri-Loop™ HART to Analog Converter129
HART Multidrop Configuration130
Safety Messages131
Viewing Measurement Data132
- Using the Display Panel132
- Specifying Display Panel Variables132
- Viewing Measurement Data in RRM136
- Viewing Measurement Data in AMS Suite and Deltav137
LCD Display Error Messages138
LED Error Messages139
Safety Messages141
Troubleshooting Overview143
Service Overview144
- Analyzing the Measurement Signal144
- Surface Pulse Not Found145
- Registration of False Echoes147
- Using the Echo Curve Analyzer149
- Using the Echo Curve Analyzer with a Field Communicator152
Analog Output Calibration154
Logging Measurement Data155
Backing up the Transmitter Configuration156
Diagnostics157
Configuration Report159
Viewing Input and Holding Registers160
Reset to Factory Settings161
Surface Search162
Using the Simulation Mode163
Write Protecting a Transmitter164
Diagnostic Messages165
- 1Troubleshooting165
- 2Device Status165
- 3Errors166
- 4Warnings167
- 5Measurement Status167
- 6Volume Calculation Status169
- 7Analog Output Status170
- 8Application Errors171
Troubleshooting175
- 1Resource Block176
- 2Transducer Block177
- 3Analog Input (AI) Function Block177
Safety Messages179
Overview180
- Applicable Models180
- Skill Level of Personnel181
Functional Specifications181
Installation181
Configuration183
- Damping183
- Alarm and Saturation Levels183
- Amplitude Threshold184
- Write Protection184
- Site Acceptance184
Operation and Maintenance184
- General184
- Inspection185
References186
- Specifications186
- Failure Rate Data186
- Useful Lifetime186
Spare Parts186
Terms and Definitions186
Functional Specifications189
- General189
- A.1 Functional Specifications189
- Ma HART (Output Option Code H)190
- Foundation™ Fieldbus (Output Option Code F)193
- RS-485 with Modbus Communication195
  - (Output Option Code M)195
- Display and Configuration197
- Diagnostics198
- A.1.6 Diagnostics198
- Temperature and Pressure Limits199
Performance Specifications201
- General201
- A.2 Performance Specifications201
- Measuring Range202
- A.2.2 Measuring Range202
- Beam Angle and Beam Width203
- Transition Zone and Near Zone205
- Environment206
- A.2.5 Environment206
Physical Specifications207
- Material Selection207
- Housing and Closure207
- A.3 Physical Specifications207
- Engineered Solutions208
- Tank Connection and Antennas208
- A.3.3 Engineered Solutions208
Dimensional Drawings and Mechanical Properties212
- Rosemount 5402 and 5401 with SST Cone Antenna212
  - (Model Code: 2S-8S)212
- Rosemount 5402 and 5401 with Protective Plate Cone Antenna (Model Code: 2H-8H, 2M-8M, and 2N-8N)213
- Rosemount 5401 with Rod Antenna (Model Code: 1R-4R)214
- Rosemount 5402 with Process Seal Antenna215
  - (Model Code: 2P-4P)215
- Bracket Mounting (Model Code: BR)216
- Process Connections217
- A.4.6 Process Connections217
A.5 Ordering Information218
Ordering Information218
B.1 Safety Messages229
Safety Messages229
European Directive Information231
FCC and ICC231
Safety Instrumented Systems (SIS)231
Hazardous Locations Certifications232
- North-American Certifications232
- Canadian Standards Association (CSA) Approvals233
- European Certifications234
- B.5.3 European Certifications234
- Iecex Approval236
- B.5.4 Iecex Approval236
- EAC Certifications237
- B.5.5 EAC Certifications237
- Brazilian Certifications238
- Chinese Certifications238
- B.5.6 Brazilian Certifications238
- Japanese Certifications239
- B.5.8 Japanese Certifications239
- Other Certifications240
- B.5.9 Other Certifications240
- B.5.10Canadian Registration Number (CRN)241
Approval Drawings242
- B.6 Approval Drawings242
- Rev HA November243
Tank Geometry249
- Distance Offset (G)249
- C.1 Tank Geometry249
- Minimum Level Offset (C)250
- Hold off Distance250
- Calibration Distance250
Advanced Analog Output Settings251
Advanced Transmitter Settings251
- Antenna Type251
- Empty Tank Handling251
- Full Tank Handling253
- Double Bounce253
- Surface Echo Tracking254
- Filter Settings255
Advanced Functions in RRM255
- Empty Tank Handling255
- C.3.6 Filter Settings255
- Full Tank Handling259
- Double Bounce260
- C.4.3 Double Bounce260
- Surface Echo Tracking261
- Hold off Setting262
Performing Proof Test263
Field Communicator263
Rrm265
D.4 AMS Suite267
AMS Suite267
Overview269
- Definition269
- Channel Definitions269
- E.1 Overview269
Parameters and Descriptions270
Supported Units275
- Unit Codes275
- E.3 Supported Units275
Diagnostics Device Errors276
Overview277
- Register Access Transducer Block Parameters277
- F.1 Overview277
Overview281
- Advanced Configuration Transducer Block Parameters281
  - G.1 Overview281
  - H.1 Overview285
- Plantweb® Alerts290
- Alarm Priority293
- H.2.2 Alarm Priority293
- Recommended Actions for Plantweb Alerts294
Overview285
Parameters and Descriptions285
Simulation300
Damping301
Signal Conversion301
I.4 Block Errors302
Block Errors302
Modes302
- I.6 Alarm Detection303
- I.6.1 Status Handling304
- Status Handling304
Alarm Detection303
Configure the AI Block305

Emerson Rosemount 5400 Series - Reference Manual

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