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Rosemount 5400 Series
Emerson Rosemount 5400 Series Reference Manual
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Reference Manual
00809-0100-4026, Rev HA
November 2014
R
osemount 5400 Series
Superior Performanc
e T
wo-Wire Non-Contacting
Radar Le
vel T
r
ansmitter
2
Table of Contents
Table of Contents
5
Manual Overview
13
Service Support
15
Product Recycling/ Disposal
16
Safety Messages
16
Theory of Operation
19
Application Examples
20
System Architecture
22
Process Characteristics
24
Components of the Transmitter
26
Antenna Selection Guide/Measuring Range
27
Safety Messages
31
Installation Procedure
33
Mounting Considerations
34
Mounting Location
34
Special Considerations in Solids Applications
36
Mounting in Pipes
37
Installation Considerations
38
Nozzle Considerations
39
Nozzle Recommendations and Requirements
42
Service Space
44
Beamwidth
45
Vessel Characteristics
47
10Disturbing Objects
47
11Valves
47
Mounting
48
Cone Antenna Flange Connection
48
Process Seal Antenna
49
Rod Antenna Threaded Connection
50
Rod Antenna Flanged Connection
51
Tri-Clamp™ Tank Connection
52
Bracket Mounting on Wall
53
Bracket Mounting on Pipe
54
Safety Messages
55
Wiring and Power Supply Requirements
56
Cable/Conduit Entries
57
Conduit Electrical Connector Wiring (Using Minifast ® )
57
Grounding
58
Cable Selection
58
Hazardous Areas
59
External Circuit Breaker
59
Connecting the Transmitter
59
Hart
61
Power Requirements
61
Load Limitations
61
Non-Intrinsically Safe Power Supply
63
Intrinsically Safe Power Supply
64
Type N Approvals: Non-Sparking / Energy-Limited Power Supply
65
Transient Protection Terminal Block
66
Foundation
67
OUNDATION Fieldbus
67
Power Requirements
67
Fieldbus
67
Non-Intrinsically Safe Power Supply
69
Intrinsically Safe Power Supply
70
Type N Approvals: Non-Sparking / Energy-Limited Power Supply
71
HART to Modbus Converter (HMC)
72
1Connecting the Transmitter
72
2Connection Terminals
74
3RS-485 Bus
75
4Installation Cases
75
5External HART Devices (Slaves)
77
Establish HART Communication
78
1Connect to the MA/MB Terminals
78
2Connect to the HART Terminals
80
Optional Devices
81
1Tri-Loop™ HART to Analog Converter
81
2751 Field Signal Indicator
82
3Smart Wireless THUM ™ Adapter
83
Safety Messages
85
5Section 5: Basic Configuration/Start-Up
86
Overview
86
Basic Configuration Parameters
86
Configuration Tools
86
Basic Configuration Parameters
87
Measurement Units
87
Tank Geometry
87
Process Conditions
89
Volume Configuration
90
Analog Output (HART)
93
Level and Distance Calibration
94
Echo Tuning
95
Atc
96
Basic Configuration Using RRM
96
System Requirements
96
Help in RRM
97
Installing the RRM Software for HART Communication
97
Specifying the COM Port
99
To Set the COM Port Buffers
100
Specifying Measurement Units
100
Installing the RRM Software for FOUNDATION Fieldbus
100
Specifying Measurement Units
102
Using the Setup Functions
103
10Guided Setup
104
11Using the Setup Functions
112
Configuration Using a Field Communicator
113
Basic Configuration Using AMS Suite
117
Configuration Using Deltav
118
Advanced Configuration
123
Foundation
124
OUNDATION Fieldbus Overview
124
Assigning Device Tag and Node Address
125
Foundation Fieldbus Block Operation
125
Application Examples
127
1Radar Level Transmitter - Level Value
127
2Radar Level Transmitter - Level Value in Percent (%)
128
Tri-Loop™ HART to Analog Converter
129
HART Multidrop Configuration
130
Safety Messages
131
Viewing Measurement Data
132
Using the Display Panel
132
Specifying Display Panel Variables
132
Viewing Measurement Data in RRM
136
Viewing Measurement Data in AMS Suite and Deltav
137
LCD Display Error Messages
138
LED Error Messages
139
Safety Messages
141
Troubleshooting Overview
143
Service Overview
144
Analyzing the Measurement Signal
144
Surface Pulse Not Found
145
Registration of False Echoes
147
Using the Echo Curve Analyzer
149
Using the Echo Curve Analyzer with a Field Communicator
152
Analog Output Calibration
154
Logging Measurement Data
155
Backing up the Transmitter Configuration
156
Diagnostics
157
Configuration Report
159
Viewing Input and Holding Registers
160
Reset to Factory Settings
161
Surface Search
162
Using the Simulation Mode
163
Write Protecting a Transmitter
164
Diagnostic Messages
165
1Troubleshooting
165
2Device Status
165
3Errors
166
4Warnings
167
5Measurement Status
167
6Volume Calculation Status
169
7Analog Output Status
170
8Application Errors
171
Troubleshooting
175
1Resource Block
176
2Transducer Block
177
3Analog Input (AI) Function Block
177
Safety Messages
179
Overview
180
Applicable Models
180
Skill Level of Personnel
181
Functional Specifications
181
Installation
181
Configuration
183
Damping
183
Alarm and Saturation Levels
183
Amplitude Threshold
184
Write Protection
184
Site Acceptance
184
Operation and Maintenance
184
General
184
Inspection
185
References
186
Specifications
186
Failure Rate Data
186
Useful Lifetime
186
Spare Parts
186
Terms and Definitions
186
Functional Specifications
189
General
189
A.1 Functional Specifications
189
Ma HART (Output Option Code H)
190
Foundation™ Fieldbus (Output Option Code F)
193
RS-485 with Modbus Communication
195
(Output Option Code M)
195
Display and Configuration
197
Diagnostics
198
A.1.6 Diagnostics
198
Temperature and Pressure Limits
199
Performance Specifications
201
General
201
A.2 Performance Specifications
201
Measuring Range
202
A.2.2 Measuring Range
202
Beam Angle and Beam Width
203
Transition Zone and Near Zone
205
Environment
206
A.2.5 Environment
206
Physical Specifications
207
Material Selection
207
Housing and Closure
207
A.3 Physical Specifications
207
Engineered Solutions
208
Tank Connection and Antennas
208
A.3.3 Engineered Solutions
208
Dimensional Drawings and Mechanical Properties
212
Rosemount 5402 and 5401 with SST Cone Antenna
212
(Model Code: 2S-8S)
212
Rosemount 5402 and 5401 with Protective Plate Cone Antenna (Model Code: 2H-8H, 2M-8M, and 2N-8N)
213
Rosemount 5401 with Rod Antenna (Model Code: 1R-4R)
214
Rosemount 5402 with Process Seal Antenna
215
(Model Code: 2P-4P)
215
Bracket Mounting (Model Code: BR)
216
Process Connections
217
A.4.6 Process Connections
217
A.5 Ordering Information
218
Ordering Information
218
B.1 Safety Messages
229
Safety Messages
229
European Directive Information
231
FCC and ICC
231
Safety Instrumented Systems (SIS)
231
Hazardous Locations Certifications
232
North-American Certifications
232
Canadian Standards Association (CSA) Approvals
233
European Certifications
234
B.5.3 European Certifications
234
Iecex Approval
236
B.5.4 Iecex Approval
236
EAC Certifications
237
B.5.5 EAC Certifications
237
Brazilian Certifications
238
Chinese Certifications
238
B.5.6 Brazilian Certifications
238
Japanese Certifications
239
B.5.8 Japanese Certifications
239
Other Certifications
240
B.5.9 Other Certifications
240
B.5.10Canadian Registration Number (CRN)
241
Approval Drawings
242
B.6 Approval Drawings
242
Rev HA November
243
Tank Geometry
249
Distance Offset (G)
249
C.1 Tank Geometry
249
Minimum Level Offset (C)
250
Hold off Distance
250
Calibration Distance
250
Advanced Analog Output Settings
251
Advanced Transmitter Settings
251
Antenna Type
251
Empty Tank Handling
251
Full Tank Handling
253
Double Bounce
253
Surface Echo Tracking
254
Filter Settings
255
Advanced Functions in RRM
255
Empty Tank Handling
255
C.3.6 Filter Settings
255
Full Tank Handling
259
Double Bounce
260
C.4.3 Double Bounce
260
Surface Echo Tracking
261
Hold off Setting
262
Performing Proof Test
263
Field Communicator
263
Rrm
265
D.4 AMS Suite
267
AMS Suite
267
Overview
269
Definition
269
Channel Definitions
269
E.1 Overview
269
Parameters and Descriptions
270
Supported Units
275
Unit Codes
275
E.3 Supported Units
275
Diagnostics Device Errors
276
Overview
277
Register Access Transducer Block Parameters
277
F.1 Overview
277
Overview
281
Advanced Configuration Transducer Block Parameters
281
G.1 Overview
281
H.1 Overview
285
Plantweb® Alerts
290
Alarm Priority
293
H.2.2 Alarm Priority
293
Recommended Actions for Plantweb Alerts
294
Overview
285
Parameters and Descriptions
285
Simulation
300
Damping
301
Signal Conversion
301
I.4 Block Errors
302
Block Errors
302
Modes
302
I.6 Alarm Detection
303
I.6.1 Status Handling
304
Status Handling
304
Alarm Detection
303
Configure the AI Block
305
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Emerson Rosemount 5400 Series Specifications
General
Brand
Emerson
Model
Rosemount 5400 Series
Category
Transmitter
Language
English
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