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Emerson Rosemount 5402 User Manual

Emerson Rosemount 5402
338 pages
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Reference Manual
00809-0100-4026, Rev KC
October 2018
Rosemount
5400 Level Transmitter
Two-Wire Non-Contacting Radar

Table of Contents

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Emerson Rosemount 5402 Specifications

General IconGeneral
Device TypeNon-Contacting Radar Level Transmitter
Measurement TypeLevel
Frequency26 GHz
Output Signal4-20 mA HART
Communication ProtocolHART
Enclosure RatingIP68
Process Temperature-40 to 85 °C
Power Supply24 VDC

Summary

Rosemount 5400 Level Transmitter Overview

Theory of Operation

Explains the working principle of the Rosemount 5400 Level Transmitter using radar technology.

Application Examples

Illustrates various applications for the Rosemount 5400 in different industries and conditions.

System Architecture

Details the HART, FOUNDATION Fieldbus, and RS-485 Modbus communication system architectures.

Components of the Transmitter

Identifies and describes the physical components of the Rosemount 5400 Level Transmitter.

Antenna Selection Guide and Measuring Range

Provides guidance on selecting the appropriate antenna based on application and dielectric constant.

Mechanical Installation Guidelines

Safety Messages for Mechanical Installation

Crucial safety precautions to ensure personnel safety during mechanical installation procedures.

Installation Procedure Steps

Step-by-step instructions for the proper mechanical installation of the transmitter.

Mounting Considerations

Key factors to consider before mounting the transmitter for optimal performance and safety.

Mounting Location Guidance

Recommendations for selecting an optimal mounting position to avoid interference and ensure accuracy.

Mounting in Pipes

Specific recommendations and procedures for installing the transmitter using still-pipes.

Nozzle Considerations

Special considerations for different nozzle types and antenna combinations during installation.

Cone Antenna with Flange Connection

Detailed steps for installing the cone antenna using a flange connection.

Electrical Installation Procedures

Safety Messages for Electrical Installation

Essential safety instructions to be followed during electrical installation.

Wiring and Power Supply Requirements

Specifies the necessary wiring and power supply requirements for proper operation.

Connecting the Transmitter

Step-by-step guide on how to connect the transmitter wiring and power supply.

HART Communication Power Requirements

Details the power supply voltage and load resistance requirements for HART communication.

FOUNDATION Fieldbus Power Requirements

Specifies the power supply voltage requirements for FOUNDATION Fieldbus communication.

Connecting HART to Modbus Converter

Instructions for connecting the HART to Modbus Converter (HMC) to the transmitter.

Establishing HART Communication

Procedures for establishing HART communication, including terminal connections.

Connecting to MA/MB Terminals for HART

Steps to connect the transmitter to MA/MB terminals for HART communication.

Basic Configuration and Start-up

Safety Messages for Configuration

Critical safety precautions to ensure safe configuration procedures.

Configuration Overview

General introduction to the transmitter configuration process.

Basic Configuration Parameters

Details essential parameters for standard transmitter configuration.

Tank Geometry Configuration

Setting up tank shape, dimensions, and reference points for accurate measurement.

Volume Configuration Settings

Procedures for configuring volume calculations based on tank shape or strapping tables.

Analog Output (HART) Configuration

Configuring the analog output range, primary variable, and alarm modes.

Level and Distance Calibration

Steps for calibrating the level and distance measurements for accuracy.

Echo Tuning for Performance

Methods for fine-tuning the transmitter to handle disturbing echoes and noise.

Basic Configuration using RRM Software

Instructions for configuring the transmitter using the Rosemount Radar Master software.

Installing RRM Software for HART

Step-by-step guide for installing the RRM software for HART communication.

Configuration using Field Communicator

Procedures for configuring the transmitter using a Field Communicator device.

FOUNDATION Fieldbus Overview

General information and function block diagram for FOUNDATION Fieldbus.

Radar Level Transmitter - Level Value Example

An application example demonstrating configuration for level measurement.

Tri-Loop HART to Analog Converter Configuration

Instructions for configuring the Tri-Loop converter for additional analog outputs.

Operation and Measurement Viewing

Using the Display Panel

How to view measurement data and device information on the transmitter's display panel.

Specifying Display Panel Variables

Customizing which variables are shown on the transmitter's LCD display.

Viewing Measurement Data in AMS Suite and DeltaV

How to view measurement data remotely using AMS Suite or DeltaV software.

LCD Display Error Messages

A list and explanation of error messages displayed on the LCD.

LED Error Messages

Interpreting error codes indicated by the transmitter's LED.

Service and Troubleshooting Guide

Safety Messages for Service

Critical safety precautions for performing service and troubleshooting.

Troubleshooting Overview

A guide to common malfunctions, their causes, and recommended actions.

Analyzing the Measurement Signal

Using the Echo Curve to analyze measurement signals and diagnose issues.

Surface Pulse Not Found Troubleshooting

Steps to resolve issues when the surface pulse is not detected.

Registering False Echoes

Procedure for identifying and registering false echoes to improve measurement accuracy.

Using the Echo Curve Analyzer

Guide to using the Echo Curve Analyzer tool in RRM for signal analysis.

Analog Output Calibration

Procedure for calibrating the analog output current of the transmitter.

Backing Up Transmitter Configuration

Instructions for creating a backup of the transmitter's configuration settings.

Device Diagnostics

How to retrieve and interpret diagnostic information from the device.

Resetting to Factory Settings

Procedure for resetting the transmitter to its original factory default settings.

Write Protecting the Transmitter

How to enable password protection to prevent unintentional configuration changes.

Diagnostic Messages Overview

Information on various diagnostic messages, including device status, errors, and warnings.

Application Errors Troubleshooting

Common application errors and their potential causes and solutions.

Troubleshooting Common Malfunctions

Guide to resolving common transmitter malfunctions not covered by diagnostic messages.

Safety Instrumented Systems (SIS) Information

Safety Messages for SIS Applications

Crucial safety precautions specific to Safety Instrumented Systems.

Overview of SIS Functionality

Introduction to the Rosemount 5400's role in SIS applications with QS Prior-Use.

Functional Specifications for SIS

Details the functional specifications for the transmitter in SIS applications.

Installation for SIS

Guidelines for installing the transmitter in Safety Instrumented Systems.

Configuration for SIS Applications

Configuration steps and parameters specific to SIS requirements.

Alarm and Saturation Levels for SIS

Setting alarm and saturation levels critical for safety function.

Specifications and Reference Data

Functional Specifications

General functional capabilities and application suitability of the transmitter.

4-20 mA HART Output Specifications

Details on the 4-20 mA HART output signal, including saturation levels and load limitations.

Performance Specifications

Technical performance metrics including accuracy, measuring range, and interference effects.

Measuring Range and Dielectric Constant

Information on how dielectric constant affects the measuring range.

Solids Applications Capabilities

Specific features and capabilities for applications involving solids measurement.

Physical Specifications

Details on physical dimensions, materials, weight, and ingress protection.

Material Selection Guidance

Guidance for selecting appropriate materials for wetted parts based on process conditions.

Tank Connection and Antenna Specifications

Specifications for various tank connection types and antenna options.

Ordering Information

Guide to ordering the transmitter, including model codes, options, and certifications.

Product Certifications and Approvals

European Directive Information

Details regarding compliance with European Union directives.

Ordinary Location Certification

Standard certification for transmitters used in ordinary locations.

Telecommunication Compliance (FCC, IC)

Information on FCC and Industry Canada compliance standards.

Installation in North America

Guidelines for installing equipment in North American electrical codes.

USA Specific Certifications

Details on Explosion-proof, Dust-ignition-proof, and Intrinsic Safety certifications for USA.

Canada Specific Certifications

Details on Explosion-proof and Intrinsically Safe certifications for Canada.

Europe Specific Certifications (ATEX)

Details on ATEX Flameproof and Intrinsic Safety certifications for Europe.

Approval Drawings Reference

Reference to installation drawings for maintaining certified ratings in hazardous locations.

Advanced Configuration Settings

Safety Messages for Advanced Configuration

Critical safety precautions for performing advanced configuration.

Advanced Tank Geometry Settings

Fine-tuning tank geometry parameters like distance and minimum level offsets.

Hold Off Distance Setting

Adjusting hold off distance to manage echoes near the antenna.

Advanced Transmitter Settings

Fine-tuning transmitter parameters for specific application needs.

Empty Tank Handling Functions

Functions to manage echoes near the tank bottom and detect empty tank states.

Double Bounce Echo Management

Managing echoes caused by reflections from the tank roof to the surface.

Surface Echo Tracking Function

Eliminating ghost echoes below the product surface using echo tracking.

Hold Off Setting Adjustment

Adjusting hold off distance to avoid misinterpreting nozzle echoes as surface echoes.

Signal Quality Metrics (SQM)

Metrics indicating surface signal integrity relative to noise for maintenance.

Verifying Signal Quality Metrics Support

Steps to check if the device supports Signal Quality Metrics.

Viewing Signal Quality Metrics in RRM

How to display and interpret Signal Quality Metrics values within the RRM software.

Performing Proof Tests

Proof Test Overview

General guide on performing proof tests to detect transmitter failures.

Proof Test Procedure using Field Communicator

Step-by-step instructions for performing proof tests with a Field Communicator.

Proof Test Procedure using RRM Software

Step-by-step instructions for performing proof tests using RRM software.

Proof Test Procedure using AMS Suite

Step-by-step instructions for performing proof tests using AMS Suite.

Level Transducer Block Information

Level Transducer Block Overview

General information about the Level Transducer Block, its parameters, errors, and diagnostics.

Level Transducer Block Parameters

Detailed descriptions of all parameters within the Level Transducer Block.

Diagnostics for Device Errors

Information on device errors detected within the Transducer Block.

Register Transducer Block Parameters

Register Access Transducer Block Parameters

List of parameters available for accessing database and input registers.

Advanced Configuration Transducer Block

Advanced Configuration Transducer Block Parameters

Parameters for advanced configuration, including echo filtering and simulation.

Resource Block Information

Resource Block Overview

General information about the Resource Block and its functions.

Resource Block Parameters

Detailed descriptions of all configurable parameters within the Resource Block.

Plantweb Alerts Coordination

How the Resource Block coordinates Plantweb alerts and alarm priorities.

Alarm Priority Levels

Defines the five priority levels used for alarms within the Resource Block.

Recommended Actions for Plantweb Alerts

Provides recommended actions based on the type and event of active Plantweb alerts.

Analog-Input Block Details

Analog-Input Block Overview

General information on the Analog-Input function block and its capabilities.

Analog-Input Block Errors

Lists and explains error conditions supported by the Analog-Input block.

Alarm Detection in AI Block

How alarms are generated and prioritized based on the OUT value and alarm limits.

Configuring the Analog-Input Block

Required parameters and steps to configure the Analog-Input block.

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