Fronius ArcRover 22 - Carriage Front Maintenance

Fronius ArcRover 22

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Carriage front

K

E

FK K

K

Item Component Measure Interval

E

Rollers and rails ► Clean

► Position check

1/4 Y

F

Safety measures:

- Limit switch

► Clean

► Function test

D

K

Wheels, underbody,

guide rails

► Clean D

61

Table of Contents

Table of Contents3
About this Document5
- Function of this Document5
- Explanation of Safety Information5
- Copyright5
- Qualified Personnel5
General6
- Principle6
- Device Concept6
- Application Area6
- Proper Use/Intended Purpose6
- Foreseeable Misuse7
- Conversions or Modifications7
- Operating Instructions7
- Duty to Provide Instruction7
- Dangers from the Rechargeable Battery Pack8
- Use of Charger and Rechargeable Battery Pack9
- Environmental Conditions9
- Warning Notices on the Carriage10
- Scope of Supply11
Carriage Components12
- Arcrover 22 Configuration with Oscillation Unit12
- Arcrover 22 Configuration Without Oscillation Unit13
Accessories and Options14
- Accessories14
- Options16
Control and Display Elements, Connections17
- Carriage17
- Control Panel19
- Main Menu20
- Charger and Rechargeable Battery Pack21
Menu Navigation and Parameter Entry22
- General22
- Turning/Pressing the Adjusting Dial22
Carriage Parameters23
- CAR Menu23
- OSC Menu24
Welding Position and Weld Seam Tracking26
- Possible Welding Positions26
- Guidance of the Carriage27
- Optional Lateral Guides29
- Additional Torch Holder30
Preparing the Carriage31
- Mounting and Setting up the Guide Rails31
- Fitting the Carriage Brushes (Option)32
- Fitting the Lateral Guides (Option)33
- Fitting the Second Torch Holder (Option)35
- Charging the Rechargeable Battery Pack35
- Inserting Rechargeable Battery Pack into Carriage37
- Connecting the External Power Supply (Option)38
Setting up the Carriage39
- Checking the Workpiece Surface and Carriage39
- Placing the Carriage39
- Attaching Fall Protection (Only for Vertical Operation)40
- Mounting and Adjusting the Welding Torch41
- Disengaging the Carriage42
Starting up the Carriage43
- Checking the Connections43
- Switching on the System Components43
Setting the Carriage Parameters44
- Parameter List44
- Setting the Carriage Parameters45
- Setting the Oscillation Parameters47
- Saving a Program49
- Loading a Program50
Welding Mode51
- Retrieving Parameter Record (JOB) on the Power Source51
- Loading the Carriage Program51
- Performing a Test Run52
- Starting the Welding Process53
- Correcting the Travel Speed53
- Correcting the FMS Offset54
- End of Welding54
Troubleshooting55
- General55
- Displayed Error Messages55
- Carriage56
- Oscillation Unit57
- FMS 50/100 Motor Slide57
Maintenance58
- Personnel58
- Maintenance Record58
- Cleaning58
- Maintenance Intervals58
- Recommended Lubricants58
- Horizontal Welding Torch Adjustment Unit59
- Vertical Welding Torch Adjustment Unit60
- Carriage Front61
- Carriage Back62
- Charger63
- Rechargeable Battery Pack63
- Disposal of Components64
Technical Data65
- Arcrover 22 Carriage65
- Oscillation Unit FOU 30/ML666
- FMS 100/ML15/SE/ACC (Optional)66
- F MS 50/ML15/SE/ACC (Optional)66
- Arcrover 22 Dimensions67
- Environmental Conditions68
Spare Parts69
- Spare Parts, Wearing Parts and Auxiliary Materials69
- Ordering Details69
- Arcrover 22 Carriage70
- External Power Supply" Option72
- FOU 30/Ml6/Radial Oscillation Unit73
Circuit Diagrams75
EU Declaration of Conformity80

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