GE VersaMax User Manual

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Table of Contents

Default Chapter2
- Warnings, Cautions, and Notes2
- Table of Contents4
Chapter 1 Introduction10
- The Versamax  Family of Products10
- CPU Modules for Versamax Plcs11
  - Basic CPU Features11
  - Available Versamax Cpus12
- Network Interface Units13
- Power Supplies15
- I/O Modules16
  - Discrete Module Point Leds17
  - Available I/O Modules18
- Carriers20
- Available I/O Carriers and Terminal Strips21
- Expansion Modules22
  - Versamax Modules for Expansion Racks23
  - Available Expansion Modules23
- Communications Modules24
- Versamax General Product Specifications26
- Preinstallation Check28
Chapter 2 Installation Instructions28
- Conformance to Standards29
- Thermal Considerations29
- DIN Rail and Panel Mounting30
- DIN Rail Installation Steps31
- Installing an Expansion Transmitter Module32
- Installing a Power Supply36
- Removing a Power Supply37
- System Wiring Guidelines38
- System Grounding42
- Installing Wiring for I/O Devices43
- Installing Modules63
Chapter 3 Power Supplies66
- IC200PWR001 24VDC Power Supply67
- IC200PWR002 24VDC Expanded 3.3 V Power Supply69
- IC200PWR101 120/240VAC Power Supply71
- IC200PWR102 120/240VAC Expanded 3.3V Power Supply73
- Jumper Selection of 120VAC or 240VAC74
- IC200PWR201 12VDC Power Supply75
- IC200PWR202 12VDC Expanded 3.3 V Power Supply77
Chapter 4 Carriers80
- Carriers: Chapter80
- Din Rail Mounting82
- Field Wiring Terminals83
- Box-Style I/O Carrier84
- IC200CHS002 Box-Style I/O Carrier85
- Spring-Style I/O Carrier90
- IC200CHS005 Spring-Style I/O Carrier91
- Wiring Card Holder95
- IC200CHS025 Compact Spring-Style I/O Carrier96
- IC200CHS006 Communications Carrier99
- Power Supply Booster Carrier100
- IC200PWB001 Power Supply Booster Carrier101
  - Interposing Terminals and Auxiliary I/O Terminal Strips102
  - Barrier-Style Interposing I/O Terminals103
Chapter 5 Interposing Terminals and Auxiliary I/O Terminal Strips104
- IC200CHS011 Barrier-Style Interposing I/O Terminals104
- Box-Style Interposing I/O Terminals105
- IC200CHS012 Box-Style Interposing I/O Terminals106
- Thermocouple Compensation Box-Style Interposing I/O Terminals107
- IC200CHS014 Thermocouple Compensation Box-Style Interposing I/O Terminals108
- Spring-Style Interposing I/O Terminals109
- IC200CHS015 Spring-Style Interposing I/O Terminals110
- IC200CHS101, Main Base IC200CHS102, Expansion Base Disconnect-Style Interposing I/O Terminals111
- Compatible I/O Modules114
- IC200CHS111, Main Base IC200CHS112, Expansion Base Relay-Style Interposing I/O Terminals115
- IC200TBM001 Barrier-Style Auxiliary I/O Terminal Strip120
- IC200TBM002 Box-Style Auxiliary I/O Terminal Strip121
- IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip122
Chapter 6 Expansion Modules124
- IC200ETM001 Expansion Transmitter Module125
- IC200ERM001 Expansion Receiver Module, Isolated130
- Expansion Receiver Module, Isolated - Specifications133
- IC200ERM002 Expansion Receiver Module, Non-Isolated134
  - Two-Rack Local System137
  - Expansion Receiver Module, Non-Isolated - Specifications138
Chapter 7 Discrete Input Modules140
- IC200MDL140 Input Module, 120VAC 8 Points141
- Input Module, 240VAC 8 Points144
- IC200MDL141 Input Module, 240VAC 8 Points145
- IC200MDL143 Input Module, 120VAC Isolated 8 Points147
- IC200MDL144 Input Module, 240VAC Isolated 4 Points150
- IC200MDL240 Input Module, 120VAC 16 Points153
- Thermal Derating156
- IC200MDL241 Input Module, 240VAC16 Points157
- IC200MDL243 Input Module, 120VAC Isolated 16 Points160
- IC200MDL244 Input Module, 240VAC Isolated 8 Points164
- IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points167
- IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points170
- IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points174
- IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points177
- IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points181
- IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points184
- IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point188
- IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points192
Chapter 8 Discrete Output Modules196
- IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points196
- IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points196
- IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points196
- IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, W/Escp 8 Points196
- IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points213
- Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 16 Points216
- IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 16 Points217
- Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 32 Points220
- IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 32 Points223
- Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points224
- IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points225
- Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points227
- IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points229
- Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points231
- IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points233
- Output Module, Relay 2.0 Amp Isolated Form a 8 Points235
- IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form a 8 Points237
  - Backplane Power Drain Per Point238
  - Output Module, Relay 2.0 Amp, Isolated Form a 16 Points239
- IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form a 16 Points241
Chapter 9 Discrete Mixed Modules244
- IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points244
- Input 24VDC Pos/Neg Logic Grouped 16 Points249
- IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points259
- IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points264
- IC200MDD848 Mixed Module, Output 120VAC 0.5A Per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points278
  - Mixed Module Output Relay 2.0A Per Pt Isolated 8 Points283
  - Input 120VAC Isolated 8 Points283
- IC200MDD850 Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points287
Chapter 10 Analog Input Modules298
- IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels299
  - Analog Input Module, 16 Bit Voltage306
  - Current, 1500VAC Isolation, 8 Channels306
- IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels307
- IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels314
- IC200ALG261 Analog Input Module, 15 Bit Differential Voltage 8 Channels321
- Analog Input Module, 15 Bit Differential Current 8 Channels326
- IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels330
- IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels333
- IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels339
Chapter 11 Analog Output Modules346
- IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels347
- Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels354
- IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels355
- Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels360
- IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels361
- Analog Output Module, 13 Bit Voltage 8 Channels366
- IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels367
- IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels373
- IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels379
- Analog Output Module, 13 Bit Current, 12 Channels386
- IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels390
  - 1500VAC Isolation, 4 Channels393
  - IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC393
- IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation395
- Channels399
Chapter 12 Analog Mixed I/O Modules402
- IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels402
- IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output411
- Channels411
- IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output417
- Channels418
- IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels419
Chapter 13 Mixed Discrete/High-Speed Counter Module424
- IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point424
- Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point425
- High Speed Counter, PWM, or Pulse Train Configurable Points425
Chapter 14 Temperature-Sensing Modules452
- IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels452
- IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels452
Chapter 15 Accessories472
- Accessories: Chapter472
- IC200ACC301 I/O Filler Module473
- IC200ACC302 Input Simulator474
- IC200ACC303 I/O Shorting Bar475
- Panel Mounting Dimensions476
- Module Space Requirements478
Appendix A Panel Mounting Dimensions478
- Module Sizes479
- Panel-Mounting Details480
- Example Mounting Dimensions486
Appendix B Relay Contact Ratings488
Appendix C Power Supply Load Requirements490
- Power Supply Capacities491
- Power Calculation Example491
- Module Power Requirements492
- I/O Module Keying Summary496
Appendix D I/O Module Keying Summary498
- Index500

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GE VersaMax Specifications

General

Programming Software	Proficy Machine Edition
Type	Programmable Logic Controller (PLC)
Communication	Ethernet, Serial, Profibus
Power Supply	24V DC or 100-240V AC
Programming Languages	Ladder Logic, Structured Text, Function Block Diagram
Communication Ports	Ethernet, RS-232, RS-485
Operating Temperature	0°C to 60°C (32°F to 140°F)
Certifications	UL, CE

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