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4-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K

IC200CHS001

Barrier-Style I/O Carrier

Field Wiring Terminals

Each terminal accommodates one or two solid or stranded wires from AWG #22 (avg.

0.36mm

cross section) to AWG #14 (avg. 2.1mm

cross section).

A1 A2 A3

A5 A6

A7 A8 A9 A11 A12

A13

A14

A15 A16 A17 A18

A10

B1 B2 B3

B5 B6

B7 B8 B9 B11 B12

B13

B14

B15 B16 B17 B18

B10

The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each

power and ground, and a voltage range of up to 264 VAC. Voltage transients up to 300

VAC will not damage the carrier.

One or more Auxiliary I/O Terminal Strips can be added to provide extra field wiring

connections if needed. Auxiliary I/O Terminal Strips insert directly into the lower edge of

the I/O Carrier.

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Default Chapter2
- Warnings, Cautions, and Notes2
- Table of Contents4
Chapter 1 Introduction10
- The Versamax  Family of Products10
- CPU Modules for Versamax Plcs11
  - Basic CPU Features11
  - Available Versamax Cpus12
- Network Interface Units13
- Power Supplies15
- I/O Modules16
  - Discrete Module Point Leds17
  - Available I/O Modules18
- Carriers20
- Available I/O Carriers and Terminal Strips21
- Expansion Modules22
  - Versamax Modules for Expansion Racks23
  - Available Expansion Modules23
- Communications Modules24
- Versamax General Product Specifications26
- Preinstallation Check28
Chapter 2 Installation Instructions28
- Conformance to Standards29
- Thermal Considerations29
- DIN Rail and Panel Mounting30
- DIN Rail Installation Steps31
- Installing an Expansion Transmitter Module32
- Installing a Power Supply36
- Removing a Power Supply37
- System Wiring Guidelines38
- System Grounding42
- Installing Wiring for I/O Devices43
- Installing Modules63
Chapter 3 Power Supplies66
- IC200PWR001 24VDC Power Supply67
- IC200PWR002 24VDC Expanded 3.3 V Power Supply69
- IC200PWR101 120/240VAC Power Supply71
- IC200PWR102 120/240VAC Expanded 3.3V Power Supply73
- Jumper Selection of 120VAC or 240VAC74
- IC200PWR201 12VDC Power Supply75
- IC200PWR202 12VDC Expanded 3.3 V Power Supply77
Chapter 4 Carriers80
- Carriers: Chapter80
- Din Rail Mounting82
- Field Wiring Terminals83
- Box-Style I/O Carrier84
- IC200CHS002 Box-Style I/O Carrier85
- Spring-Style I/O Carrier90
- IC200CHS005 Spring-Style I/O Carrier91
- Wiring Card Holder95
- IC200CHS025 Compact Spring-Style I/O Carrier96
- IC200CHS006 Communications Carrier99
- Power Supply Booster Carrier100
- IC200PWB001 Power Supply Booster Carrier101
  - Interposing Terminals and Auxiliary I/O Terminal Strips102
  - Barrier-Style Interposing I/O Terminals103
Chapter 5 Interposing Terminals and Auxiliary I/O Terminal Strips104
- IC200CHS011 Barrier-Style Interposing I/O Terminals104
- Box-Style Interposing I/O Terminals105
- IC200CHS012 Box-Style Interposing I/O Terminals106
- Thermocouple Compensation Box-Style Interposing I/O Terminals107
- IC200CHS014 Thermocouple Compensation Box-Style Interposing I/O Terminals108
- Spring-Style Interposing I/O Terminals109
- IC200CHS015 Spring-Style Interposing I/O Terminals110
- IC200CHS101, Main Base IC200CHS102, Expansion Base Disconnect-Style Interposing I/O Terminals111
- Compatible I/O Modules114
- IC200CHS111, Main Base IC200CHS112, Expansion Base Relay-Style Interposing I/O Terminals115
- IC200TBM001 Barrier-Style Auxiliary I/O Terminal Strip120
- IC200TBM002 Box-Style Auxiliary I/O Terminal Strip121
- IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip122
Chapter 6 Expansion Modules124
- IC200ETM001 Expansion Transmitter Module125
- IC200ERM001 Expansion Receiver Module, Isolated130
- Expansion Receiver Module, Isolated - Specifications133
- IC200ERM002 Expansion Receiver Module, Non-Isolated134
  - Two-Rack Local System137
  - Expansion Receiver Module, Non-Isolated - Specifications138
Chapter 7 Discrete Input Modules140
- IC200MDL140 Input Module, 120VAC 8 Points141
- Input Module, 240VAC 8 Points144
- IC200MDL141 Input Module, 240VAC 8 Points145
- IC200MDL143 Input Module, 120VAC Isolated 8 Points147
- IC200MDL144 Input Module, 240VAC Isolated 4 Points150
- IC200MDL240 Input Module, 120VAC 16 Points153
- Thermal Derating156
- IC200MDL241 Input Module, 240VAC16 Points157
- IC200MDL243 Input Module, 120VAC Isolated 16 Points160
- IC200MDL244 Input Module, 240VAC Isolated 8 Points164
- IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points167
- IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points170
- IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points174
- IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points177
- IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points181
- IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points184
- IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point188
- IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points192
Chapter 8 Discrete Output Modules196
- IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points196
- IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points196
- IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points196
- IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, W/Escp 8 Points196
- IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points213
- Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 16 Points216
- IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 16 Points217
- Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 32 Points220
- IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 32 Points223
- Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points224
- IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points225
- Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points227
- IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points229
- Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points231
- IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points233
- Output Module, Relay 2.0 Amp Isolated Form a 8 Points235
- IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form a 8 Points237
  - Backplane Power Drain Per Point238
  - Output Module, Relay 2.0 Amp, Isolated Form a 16 Points239
- IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form a 16 Points241
Chapter 9 Discrete Mixed Modules244
- IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points244
- Input 24VDC Pos/Neg Logic Grouped 16 Points249
- IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points259
- IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points264
- IC200MDD848 Mixed Module, Output 120VAC 0.5A Per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points278
  - Mixed Module Output Relay 2.0A Per Pt Isolated 8 Points283
  - Input 120VAC Isolated 8 Points283
- IC200MDD850 Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points287
Chapter 10 Analog Input Modules298
- IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels299
  - Analog Input Module, 16 Bit Voltage306
  - Current, 1500VAC Isolation, 8 Channels306
- IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels307
- IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels314
- IC200ALG261 Analog Input Module, 15 Bit Differential Voltage 8 Channels321
- Analog Input Module, 15 Bit Differential Current 8 Channels326
- IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels330
- IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels333
- IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels339
Chapter 11 Analog Output Modules346
- IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels347
- Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels354
- IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels355
- Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels360
- IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels361
- Analog Output Module, 13 Bit Voltage 8 Channels366
- IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels367
- IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels373
- IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels379
- Analog Output Module, 13 Bit Current, 12 Channels386
- IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels390
  - 1500VAC Isolation, 4 Channels393
  - IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC393
- IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation395
- Channels399
Chapter 12 Analog Mixed I/O Modules402
- IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels402
- IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output411
- Channels411
- IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output417
- Channels418
- IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels419
Chapter 13 Mixed Discrete/High-Speed Counter Module424
- IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point424
- Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point425
- High Speed Counter, PWM, or Pulse Train Configurable Points425
Chapter 14 Temperature-Sensing Modules452
- IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels452
- IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels452
Chapter 15 Accessories472
- Accessories: Chapter472
- IC200ACC301 I/O Filler Module473
- IC200ACC302 Input Simulator474
- IC200ACC303 I/O Shorting Bar475
- Panel Mounting Dimensions476
- Module Space Requirements478
Appendix A Panel Mounting Dimensions478
- Module Sizes479
- Panel-Mounting Details480
- Example Mounting Dimensions486
Appendix B Relay Contact Ratings488
Appendix C Power Supply Load Requirements490
- Power Supply Capacities491
- Power Calculation Example491
- Module Power Requirements492
- I/O Module Keying Summary496
Appendix D I/O Module Keying Summary498
- Index500

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