SECTION 5: ACCESSORIES ......................... 57
SECTION 6: MAINTENANCE ......................... 61
Schedule ...................................................... 61
Ongoing ............................................................61
Daily, Before Operations ...................................61
Daily, After Operations ......................................61
Semi-Annually ................................................... 61
Annually ............................................................61
Cleaning/Protecting ...................................... 61
Lubrication ................................................... 62
Lubrication Frequency ...................................... 62
Lubrication Amount & Type .............................. 62
Headstock ......................................................... 62
Quick-Change Gearbox .................................... 63
Apron ................................................................64
Bedways ...........................................................64
Longitudinal Leadscrew .................................... 64
Ball Oilers .......................................................... 65
End Gears ......................................................... 66
Machine Storage .......................................... 67
Preparing Lathe for Storage ............................. 67
Bringing Lathe Out of Storage .......................... 67
SECTION 7: SERVICE ................................... 68
Troubleshooting ........................................... 68
Motor & Electrical ..............................................68
Lathe Operation ................................................ 69
Backlash Adjustment ................................... 71
Cross Slide Backlash ........................................ 71
Compound Slide Backlash ................................71
Leadscrew End Play Adjustment ................. 72
Gib Adjustment ............................................ 72
Cross Slide Gib ................................................. 73
Compound Slide Gib ......................................... 73
Saddle Gib ........................................................ 73
Half Nut Adjustment ..................................... 74
V-Belt Tension & Replacement.................... 75
Tensioning V-Belts ............................................ 75
Replacing V-Belts ............................................. 75
Leadscrew Shear Pin Replacement ............ 76
Feed Clutch Adjustment .............................. 77
Gap Insert Removal & Installation ............... 78
Bearing Preload ........................................... 79
SECTION 8: WIRING ...................................... 82
Wiring Safety Instructions ............................ 82
Wiring Overview ........................................... 83
Component Location Index .......................... 83
Electrical Cabinet Wiring .............................. 84
Electrical Cabinet ......................................... 85
Motor Wiring................................................. 86
Control Panel Wiring .................................... 87
Additional Component Wiring ...................... 88
Power Connection Wiring ............................ 88
SECTION 9: PARTS ....................................... 89
Accessories .................................................. 89
Headstock Internal Gears ............................ 90
Headstock Controls...................................... 92
Quick-Change Gearbox ............................... 94
End Gears .................................................... 96
Apron ........................................................... 97
Compound Rest & Tool Post ..................... 101
Lathe Bed & Motor ..................................... 104
Steady & Follow Rest Assemblies ............. 106
Electrical Components ............................... 107
Rear & Side Machine Labels ..................... 108
Front Machine Labels ................................ 109
SECTION 10: APPENDIX ............................. 110
Threading & Feed Charts .......................... 110
WARRANTY & RETURNS ........................... 113